• Journal of the Korean Society for Precision Engineering
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• v.25 no.1
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• pp.79-84
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• 2008

For the precision measurement of industrial products, the location of holes inside the products, if they exist, are often selected as feature points. The measurement of hole location would be performed by vision and laser-vision sensor. However, the usage of those sensors is limited in case of big change of light intensity and reflective shiny surface of the products. In order to overcome the difficulties, we have developed a hole displacement measuring device using contact-type displacement sensors (LVDTs). The developed measurement device attached to a robot measures small displacement of a hole by allowing its X-Y movement due to the contact forces between the hole and its own circular cone. The developed device consists of three plates which are connected in series for its own function. The first plate is used for the attachment to an industrial robot with ball-bush joints and springs. The second and third plates allow X-Y direction as LM guides. The bottom of the third plate is designed that various circular cones can be easily attached according to the shape of the hole. The developed system was implemented for its effectiveness that its measurement accuracy is less than 0.05mm.

• Steel and Composite Structures
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• v.46 no.2
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• pp.263-277
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• 2023

Free vibration analysis of multi-directional porous functionally graded (FG) sandwich plate has been performed for two cases namely: FG skin with homogeneous core and FG core with homogeneous skin. Hamilton's principle was employed and the solution was obtained using Navier's technique. This theory imposes traction-free boundary conditions on the surfaces and does not require shear correction factors. The results obtained are validated with those available in the literature. The composition of metal-ceramic-based functionally graded material (FGM) changes in longitudinal and transverse directions according to the power law. Imperfections in the functionally graded material introduced during the fabrication process were modeled with different porosity laws such as evenly, unevenly distributed, and logarithmic uneven distributions. The effect of porosity laws and geometry parameters on the natural frequency was investigated. On comparing the natural frequency of two cases for perfect and imperfect sandwich plates a reverse trend in natural frequency result was seen. The finding shows a multidirectional functionally graded structures perform better compared to uni-directional gradation. Hence, critical grading parameters and imperfection types have been identified which will guide experimentalists and researchers in selecting fabrication routes for improving the performance of such structures.

• Transactions of Materials Processing
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• v.29 no.3
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• pp.157-162
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• 2020

Blind rivet nuts are increasingly used in automotive for the joining of sheets. Their application, however, requires appropriate design guides to prevent catastrophic events arising from the failure of joints. In this study, the shaft shape of a frequently used M8 blind rivet nut is optimized based on 3D numerical analysis of the blind rivet nut considering the characteristics of thread. The thread needs to be modeled to suitably consider the fastening of the M8 bolt after the crimping process. FE analysis showed that while the friction in the contact between crimp flange and plate has no significant effect on the crimp geometry, shaft thickness (t) and shaft height (h) are the most significant design variables. The parameter study including various combinations of t and h reveals that they affect the gap (the distance between the crimped flange and the plate that develops through riveting) and the load acting on the plate. The gap is an indicator of the tightening force. It is found that t is inversely proportional to the gap, and proportional to the load, whereas h is proportional to the gap and inversely proportional to the load. Based on our FE analysis results, we propose the range 0.062 < t/h < 0.1 to ensure sufficient fastening (high clamping load, small gap) of the M8 blind rivet nut. The design guide for determining the t/h ratio proposed in this study can be used for general quantitative analysis of the size and the t/h ratio of blind rivet nuts.

• Journal of Korean Society of Steel Construction
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• v.14 no.4
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• pp.529-538
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• 2002

Applications of corrugated plates (or folded plates) have been recently increasing due to certain economic and structural advantages. Likewise, applications of corrugated plates has been increasing because they are stronger compared to flat plates. Therefore, specifications of corrugated plates should be determined. There are many design details in almost every specification for flat plates. However, except the bending strength and the normal strength, there are no detailed design guides such as shear strength. Thus, it is difficult for engineers to design structures consisting of corrugated plates. As such, engineers need a guide in designing corrugated plates. Extensive numerical study was conducted in order to identify the relationship between the shear strength and geometric conditions for corrugated plates. An eight-node thin shell element (QSL8) of the commercial program LUSAS (version 13.2) was used. The study was able to come up with a formula that helps determine the shear strength of corrugated plates under various geometric conditions, the size of corrugation, the curvature of corrugation, and the thickness of the corrugated plate. Likewise, corrugated plates were found to have a higher shear buckling strength than flat plates.

• Journal of the Institute of Electronics Engineers of Korea TC
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• v.37 no.12
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• pp.15-21
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• 2000

In this study, the electromagnetic coupling through a narrow slit in the upper wall of a short-ended parallel-plate waveguide(PPW) covered by a dielectric slab with a nearby conducting strip on the slab Is considered for the case that the TEM wave is incident in the PPW. Coupled integral equations whose unknowns are the slit electric field and the induced electric current over the strip are derived and solved numerically by use of the method of moments. From results, it has been observed that most of the incident power can be coupled exterior to the guide by appropriately setting the strip width and position, though the slit is very narrow. In addition, the differences between the radiation phenomena, observed in the cases that the conducting strip and the upper Plate of the PPW form a cavity and that strip behaves like a parasitic element, are discussed.

• The Journal of Korean Academy of Prosthodontics
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• v.53 no.2
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• pp.111-119
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• 2015

Purpose: The objective of this study was to evaluate the accuracy of a stereolithographic surgical guide that was made with information from intraoral digital impressions and cone beam CT (CBCT). Materials and methods: Six sets of resin maxilla and mandible models with missing teeth were used in this study. Intraoral digital impressions were made. The virtual models provided by these intraoral digital impressions and by the CBCT scan images of the resin models were used to create a surgical guide. Implant surgery was performed on the resin models using the surgical guide. After implant placement, the models were subjected to another CBCT scan to compare the planned and actual implant positions. Deviations in position, depth and axis between the planned and actual positions were measured for each implant. Results: The mean deviation of the insertion point and angulation were 0.28 mm and $0.26^{\circ}$, apex point were 0.11 mm and 0.14 mm respectively. The implants were situated at a mean of 0.44 mm coronal to the planned vertical position. Conclusion: This study demonstrates that stereolithographic surgical guides created without the use of impressions and stone models show promising accuracy in implant placement.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.04a
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• pp.416-421
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• 2002

The purpose of t his paper is to database each factors from experimental results and develop the servo-controlled feeding system on these database. At first, spring back and bending farce are analyzed by basic theory of bending processing. In database, through practical experiment by the expert various types of bending angel and thickness of plate are tested and classified with SB34P and Aluminum. For the development of servo-controlled feeding system, automatic feeding system is designed and manufactured with ball screw and LM guide and performance of the developed feeding system is tested under condition of standard machine tool examination. Also, Mechanical consideration of mainframe in press brake, development of controller based on NC, program for servo-control are studied. Finally, based on experimental data, the system is operated and compared with theoretical data

• Transactions of the Korean Society of Mechanical Engineers B
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• v.27 no.2
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• pp.236-242
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• 2003

Thermal bubbles find their diverse application areas in the MEMS (MicroElectroMechanial Systems) technology, including bubble jet printers, microactuators, micropumps, etc.. Especially, microactuators and micropumps, which use a microbubble growing by a controlled heat input, frequently involve mechanical and thermal interaction of the bubble with a solid structure, such as a cantilever beam and a membrane. Although the concept is experimentally verified that an internal pressure of the bubble can build up high enough to deflect a thin solid plate or a beam, the physics of the entire process have not yet been thoroughly explored. This work reports the experimental study of the growth of a thermal bubble while deflecting a thin cantilever beam. A physical model is presented to predict the elastic response of the cantilever beam based on the experimental measurements. The scaling law constructed through this work can provide a design guide for micro- and nano-systems that employ a thermal bubble for their actuation/pumping mechanism.

• Transactions of Materials Processing
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• v.22 no.1
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• pp.48-53
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• 2013

As the adoption of injection molding technology increases, injected-molded optical products require higher dimensional accuracy and optical stability than ever before. In the present study, four kinds of molding methods, i.e., conventional injection molding (CIM), injection/compression molding (ICM), rapid heat and cooling the mold(RHCM) and rapid injection/compression molding (RICM) were selected in order to investigate the optical anisotropy of a 7 inch Light Guide Plate(LGP) by examining the gap-wise distribution of birefringence and the extinction angle. The results indicate that the compression process can decrease flow-induced birefringence over the whole region and that rapid heating can decrease the birefringence level better than conventional molding. In addition, for the combination of compression and rapid heating a reversal flow was detected from the distribution of the extinction angle near the gate.

• Transactions of Materials Processing
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• v.20 no.1
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• pp.5-10
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• 2011

The main objective of the present study is to predict the process window of injection-compression molding corresponding to the capability of an injection machine for fabricating 7 inch LGP. The open distance and volume filled after injection stage were found to be two important factors that affect critical requirements such as flow length, injection pressure and clamping force for the process. Process window for the key factors was also predicted by response surface method. As a result, predicted process window for open distance and volume filled after injection stage satisfying the critical requirement with a given injection machine was in the range of 60 ~ 75%, and 104.00 ~ 104.25%, respectively.