• Title/Summary/Keyword: grinding temperature

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Experimental and SEM Analyses of Ground Fly Ash in Concrete

  • Brueggen, Beth;Kang, Thomas H.K.;Ramseyer, Chris
    • International Journal of Concrete Structures and Materials
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    • v.4 no.1
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    • pp.51-54
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    • 2010
  • Fly ash is used in concrete to improve the fresh and hardened properties of concrete, including workability, initial hydration temperature, ultimate strength and durability. A primary limitation on the use of large quantities of fly ash in blended cement concrete is its slow rate of strength gain. Prior studies investigated the effects of grinding fly ash and fly ash fineness on the performance of concrete containing fly ash. This study aims to discover the sources of those effects, to verify the compressive strength behavior of concrete made with raw and processed Class C fly ash, and to investigate the properties of fly ash particles at the microscopic level. Concrete cylinder test results indicate that grinding fly ash can significantly benefit the early age strength as well as the ultimate strength of concrete with ground fly ash. Therefore, it is demonstrated that grinding fly ash increases its reactivity. Scanning Electron Microscopy was then used to investigate the physical effects of the grinding process on the fly ash particles in order to identify the mechanism by which grinding leads to improved concrete properties.

A Study on Improvement of WC Core Surface Roughness by Feedrate Control (Feedrate Control에 의한 초경코어 표면조도 향상에 관한 연구)

  • Kim, Hyun-Uk;Jeong, Sang-Hwa;Lee, Dong-Kil;Kim, Sang-Suk;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.1
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    • pp.57-62
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    • 2009
  • Recently, with the increasing lightness and miniaturization of high resolution camera phones, the demand for aspheric glass lens has increased because plastic and spherical lens are unable to satisfy the required performance. An aspheric glass lens is fabricated by the high temperature and pressure molding using a tungsten carbide molding core, so precision grinding technology for the molding core surface are required. This paper reports a development of feedrate control grinding method for aspherical molding core using parallel grinding method. A plane molding core was ground using conventional and feedrate control grinding method. The performance of the feedrate control method was evaluated by measurement of surface roughness. The result indicated that the average surface roughness was reduced to 1.5 nm, which is more efficient than the conventional grinding method.

Effect of Heat Treatment on the Surface Machined by W-EDM (고온 열처리가 와이어 컷 가공면에 미치는 영향)

  • Choi, K.K.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.15 no.8 s.89
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    • pp.539-543
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    • 2006
  • Experimental studies are carried out in order to investigate the effects of heat treatment on the surface machined by W-EDM. In this work, two ways of heat treatment after W-EDM are considered. As a comparison, the machined surface by a traditional method such as milling/grinding is also considered. Thereby, specimens are prepared by four different machining methods. Those are (1) milling and then grinding, (2) wire-cut electric discharge machining (W-EDM), and (3) low temperature heat treatment or (4) high temperature heat treatment after W-EDM. The resulting surface roughness are measured and the changes of surface microstructures are investigated using the scanning electron microscope (SEM) with energy dispersive X-ray spectrometer (EDS). In general, heat treatment after W-EDM result in smoother surface and better chemical composition at the machined surface. Especially, high temperature tempering could remove defects in the thermally affected zone, which cause an overall deterioration of the surface machined by W-EDM.

Study on Ultra-precision Grinding of EL-Max Material for Hot Press Molding (핫 프레스 성형용 EL-Max 소재 초정밀 연삭 가공에 관한 연구)

  • Park, Soon Sub;Ko, Myeong Jin;Kim, Geon Hee;Won, Jong Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.12
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    • pp.1267-1271
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    • 2012
  • Demand for optical glass device used for lighting could increase rapidly because of LED lighting market growth. The optical glass devices that have been formed by hot press molding process the desired optical performance without being subjected to mechanical processing such as curve generation or grinding. EL-Max material has been used for many engineering applications because of their high wear resistance, high compressive strength, corrosion resistant and very good dimensional stability. EL-Max is very useful for a glass lens mold especially at high temperature and pressure. The performance and reliability of optical components are strongly influenced by the surface damage of EL-Max during grinding process. Therefore, the severe process condition optimization shall be necessary for the highly qualified EL-Max glass lens mold. To get the required qualified surface of EL-Max, the selection of type of the diamond wheel is also important. In this paper, we report best grinding conditions of ultra-precision grinding machining. The grinding machining results of the form accuracy and surface roughness have been analyzed by using Form Talysurf and NanoScan.

Processing of Sausage Using Duck Mechanically Deboned Meat (오리 기계발골육을 이용한 Sausage 제조)

  • 강동수;최옥수;박욱민
    • Journal of Life Science
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    • v.12 no.1
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    • pp.8-15
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    • 2002
  • In this paper we dealt with processing of sausage using duck mechanically deboned meat(duck-MDM). The results may be summarized as follows : 1) after semi-thawing of freezing duck-MDM at $25^{\circ}C$ for 3 hours and cutting as thin, 2) alkali washing at low temperature for 4 hours by 0.2% NaHCO$_3$and 0.15% NaCl, 3) curing at low temperature for 4 hours, 4) after washing and dehydrating(moisture 80%), 5) grinding at low temperature for 55 minutes by silent cutter such as 1st grinding for 10 minutes added only dehydrated meat, 2rd grinding for 30 minutes added salt in 1st grinded meat and 3rd grinding for 15 minutes added other additives, 6) after quick casing in PVDC film and heating at 9$0^{\circ}C$ for 80 minutes, 7) cooling to below room temperature. The additives added at 3rd grinding process were Polymix-CA(0.3%), Polymix-CS(0.3%), polyphosphate(0.3%), sugar(4.2%), potato starch(8.0%), pyre-phosphates(0.3%), isolated soy protein(7.0%), MSG(0.2%), onion powder(0.5%), garlic powder(0.1%), nutmeg (1.5%), potassium sorbate(<0.1%), food red no.40(0.0075%), egg albumin(7.0%) and gluten(3.0%).

Desorption Characteristics of Grinding Oil from Swarf by using Supercritical Carbon Dioxide (초임계 이산화탄소를 이용한 스와프로부터 연마유 탈착 특성)

  • Yang, Jun Youl;Lee, Youn-Woo;Lim, Jong Sung
    • Clean Technology
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    • v.10 no.3
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    • pp.139-148
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    • 2004
  • The recovery of stainless steel fiber by removing cutting oil from grinding swarf, which is classified as specified wastes, was investigated. Swarf loaded with grinding oil was regenerated by supercritical carbon dioxide. And, the effects of temperature(313.15K-323.15K), pressure(10MPa-30MPa) on regeneration efficiency were studied. Regeneration effiency was increased as the pressure was increased. Also, at the same pressure, the experiments at higher temperature were more efficient for regeneration. The experiment results was predicted by applying a one-parameter mathematical model assuming linear desorption kinetics. The predicted value showed good agreement with experimental data.

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Ecological Grinding Technology Using Compressed Cold Air and Oil Mist (압축냉각공기와 오일미스트를 이용한 환경친화 연삭가공기술)

  • 이석우;최헌종;허남환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.24-27
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    • 2002
  • The environmental problems by using coolant demanded the new cooling methods. As one of them, the studies on the finding with compressed cold air and oil mist have been done. The cooling method using compressed cold air was effective through going down the temperature of compressed air supplied below $-25^{\circ}$ and increasing the amount of compressed cold air, but had not enough cooling effect due to the low performance of lubrication. Therefore, the cooling methods using oil mist newly were suggested. This method can satisfy both cooling effect and lubrication with only small amount of coolant, also have the benefit in the point of decreasing the environmental pollution. This paper focused on analyzing the grinding characteristics of the cooling method using oil mist. The grinding test according to compressed cold air, oil mist spray pressure and oil mist supply direction were done.

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Effect of grinding on Lanthanum Aluminate Ceramics (분쇄효과가 $LaAlO_3$세라믹스에 미치는 영향)

  • 조정호;최상수;김강언;정수태
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.07a
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    • pp.705-708
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    • 2001
  • The effect of grinding on the synthesis of LaAO$_3$ceramics was investigated. The mixture ground by plantary ball mill showed 70nm particle size (wet ball mill or unground=0.5 $\mu$m). Monophase LaAlO$_3$powders were formed when ground samples were heated at 100$0^{\circ}C$, however unground samples required temperatures above 130$0^{\circ}C$. Density of the ground samples sintered at 140$0^{\circ}C$ showed 98.3% of theoretical density (unground=93.5% at 150$0^{\circ}C$). Dielectric constant of the ground samples($\varepsilon$r=22.4) showed higher values than that of the unground samples($\varepsilon$r=20.32). Temperature coefficient of capacitance($\tau$$_{c}$) and dielectric loss (tan$\delta$) of the ground samples were similar to those of unground samples.s.

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Development of MgH2-Ni Hydrogen Storage Alloy Requiring No Activation Process via Reactive Mechanical Grinding

  • Song, Myoung Youp;Kwak, Young Jun;Lee, Seong Ho;Park, Hye Ryoung
    • Korean Journal of Metals and Materials
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    • v.50 no.12
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    • pp.949-953
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    • 2012
  • $MgH_2$ was employed as a starting material instead of Mg in this work. A sample with a composition of 94 wt% $MgH_2-6$ wt% Ni (called $MgH_2-6Ni$) was prepared by reactive mechanical grinding. The hydriding and dehydriding properties were then examined. An $MgH_2-Ni$ hydrogen storage alloy that does not require an activation process was developed. The alloy was prepared in a planetary ball mill by grinding for 4 h at a ball disc revolution speed of 250 rpm under a hydrogen pressure of about 12 bar. The sample absorbed 3.74 wt% H for 5 min, 4.07 wt% H for 10 min, and 4.41 wt% H for 60 min at 573 K under 12 bar $H_2$, and desorbed 0.93 wt% H for 10 min, 1.99 wt% H for 30 min, and 3.16 wt% H for 60 min at 573 K under 1.0 bar $H_2$. $MgH_2-6Ni$ after reactive mechanical grinding contained ${\beta}-MgH_2$ (a room temperature form of $MgH_2$), Ni, ${\gamma}-MgH_2$ (a high pressure form of $MgH_2$), and a very small amount of MgO. Reactive mechanical grinding of Mg with Ni is considered to facilitate nucleation, and to reduce the particle size of Mg. $Mg_2Ni$ formed during reactive mechanical grinding also increases the hydriding and dehydriding rates of the sample.

A Study on the Grinding Characteristics of Surgical Implant Zirconia (임플란트 시술용 지르코니아 소재의 연삭가공 성능 평가에 관한 연구)

  • Lee, Sang-Min;Chae, Seung-Su;Lee, Choong-Seok;Kim, Tack-Su;Lee, Jae-Kun;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.1
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    • pp.72-77
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    • 2014
  • 3.2YSZ melted by the 'skull melting' method has good physical properties and does not undergo low-temperature degradation. Due to its excellent physical and mechanical properties, skull-melted 3.2YSZ has been developed as a dental implant material. In this study, a porous, resin-bonded diamond wheel was created and its grinding characteristics were compared with those of traditional nonporous wheels using skull-melted 3.2YSZ. The experimental results indicate that the porous, resin-bonded diamond wheel requires less grinding force and power. In addition, the porous, resin-bonded diamond wheel requires a greater degree of roughness.