• Title/Summary/Keyword: grinding ratio

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Effect of Surface Grinding on Low Temperature Degradation of 3Y-TZP (표면 연마가 3Y-TZP의 저온열화에 미치는 영향)

  • 김대준;이홍림;정형진
    • Journal of the Korean Ceramic Society
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    • v.30 no.2
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    • pp.164-168
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    • 1993
  • Grinding of 3mol% Y-TZP enhanced the texturing of t-ZrO2, which is represented by the increased I(002)t/I(200)t peak intensity ratio, and an asymetric broadening of (111)t peak. The degree of texturing and asymetric broadening depended on a seversity of grinding. The asymetric (111)t peak broadening was resulted by the formation of r-ZrO2. When aged at 25$0^{\circ}C$ for 120h, r-ZrO2 transformed to t-ZrO2 due to the relief of stressed surface area and the amount of tlongrightarrowm transformation inversely varied with the I(002)t/I(200)t. The inverse dependence was interpreted by that the degree of texturing determines the magnitude of residual surface stress and the lattice relaxation of t-ZrO2, which causes the low temperature degradation, is retarded as the residual stress becomes greater.

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A study on the exit stage quality prediction of flexible disk process using neural network (신경망을 이용한 유연디스크 가공 종단부 품질예측에 관한 연구)

  • Yoo, Song-Min
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.760-767
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    • 2010
  • Even though a flexible disk grinding process was often applied to enhance the product quality, it produced non-flat zone in the beginning and the exit (end) area. Since latter area is susceptible to poor product quality with burn mark, careful analysis is required to cope with such degradation. The flexible disk grinding exit stage was analyzed for workpiece length, wheel speed, depth of cut and feed. The exit stage qualities defined as exit stage ratio and exit stage angle or slope was characterized. A neural network application results reveled that exit stage characteristics was predicted more accurately without workpiece dimension with minimum error of 1.3%.

A Study on the Structure Analysis and Optimum Design of Surface Grinding Machine Spindle System (성형연삭기의 주축부 구조해석과 최적설계에 관한 연구)

  • Han, Jeong-Bin;Hwang, Kyu-Won;Jeong, Myeong-Jin;Park, Dong-Sam
    • 한국기계연구소 소보
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    • s.16
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    • pp.83-94
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    • 1986
  • Grinding machine, one of the precision machine tool, requires high accuracy in spindle system. But, recent Inspection and Test reports by KIMM shows high inferio¬rity ratio in home-made grinding machines and points out that this is mainly due to the lack of design ability and assembling technique of spindle system. In this paper, therefore, static stiffness, dynamic characteristics, thermal defor¬mation and error motion of spindle system were studied. With these results, we presented the general data to design and assemble the spindle system. Test of spindle system modified by this study showed that several factors affecting machining accuracy were improved largely.

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Water Leaching of Tungsten and Vanadium through Mechanochemical Reaction of Their Oxides and Alkali-Compounds (알칼리화합물과 텅스텐/바나듐산화물의 기계화학반응을 이용한 수 침출 연구)

  • Kim, Byoungjin;Kim, Suyun;Lee, Jaeryeong
    • Resources Recycling
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    • v.27 no.4
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    • pp.57-64
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    • 2018
  • Water leaching of tungsten(W) and vanadium(V) was researched from their oxides through mechanochemical (MC) reaction with alkali compounds. Intensive grinding for the mixture of tungsten/vanadium oxide and alkali compounds (NaOH, $Na2CO_3$) was carried out with change of their mixing ratios and grinding duration. Water soluble compounds, $Na_2WO_4$ and $NaVO_3$, were synthesized through MC reaction and their solubilities increased in proportion to the mixing ratio of sodium compound and grinding times. Whereas vanadium leachability was less affected by the mixting ratio and grinding times. The leachabilities of 99.0% were accomplished by a short period of MC treatment, W (30 min.) and V (5 min.). This process enable us to extract W and V from their oxides via a water leaching, and can be applied to the selective recovery of W and V from $DeNO_x$ spent catalysts.

A Study on the Characteristics of Internal-Face Magnetic Abrasive Finishing for Titanium Pipe (타이타늄 파이프의 내면 자기연마 가공에 관한 연구)

  • Li, Li-Hai;Mun, Sang-Don;Kim, Young-Whan;Park, Won-Ki;Yang, Gyun-Eui
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.6
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    • pp.701-708
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    • 2011
  • Although Titanium material has superior properties, it belongs to difficult-to-machine materials. The present research applies magnetic abrasive finishing to precision machining of internal-face of titanium pipes, and analyzed & assessed the influence of grinding conditions on magnetic abrasive effects through the removed amount and surface roughness of materials. There was the influence on grinding properties according to change of rotational speed, a total input of mixed powder and an input of grinding liquid, and when the total input, rotational speed and ratio of electrolytic iron versus magnetic abrasives are 8g and 1000rpm, it was most advantageous in aspects of surface roughness and material removal amount, and the grinding liquid remarkably improved the surface roughness and material removal amount only with addition of trace amounts of light oil rather than dry machining conditions. And a result of considering the influence on grinding properties by using an inert gas (Argon gas) for improving grinding properties of the internal-face of titanium pipe, the present research has obtained improvement effects in the removal amount and surface roughness through utilization of an inert gas.

The Study of Milling Properties for Optimization of Treatment and Recycling of Converter Slag (제강슬래그 처리 및 재활용의 최적화를 위한 분쇄 특성에 관한 연구)

  • Kuh, Sung-Eun;Hwang, Kyoung-Jin;Kim, Dong-Su
    • Journal of Korean Society of Environmental Engineers
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    • v.22 no.6
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    • pp.1139-1148
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    • 2000
  • To treat and recycle a large quantity of converter slag. the milling properties of -14/ +24 mesh-sized slag has been considered. The optimal conditions in milling process were investigated for producing powder-type slag and the required consumption was derived for the economical grinding. The characteristics of milling processes were studied in the variation of the rotational speed, milling time, filling ratio of ball, and size and amount of feed. The grinding efficiency was also examined. The optimal rotational speed in this experimental condition was observed to be the value of 79% of critical speed. The extent of grinding was increased with increasing the grinding time. but the efficiency of milling was decreased with the time. 50% ball filling was shown to have the optimal grinding effect, and less amount and small-sized feed made the milling efficiency high. As the result, using Bond's equation, power required for efficient milling was considered and the highest value was observed in the condition of high grinding time and optimal rotational speed.

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A Study on the Flat Surface Zone of the Flexible Disk Grinding System (유연성 디스크 연삭가공 평면가공구간에 대한 연구)

  • Yoo, Song-Min
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.125-132
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    • 2007
  • Inherent dynamic interaction between flexible disk and workpiece creates partially non-flat surface profile. A flat zone was defined using minimum depth of engagement. Several key parameters were defined to explain the characteristics of the zone. Process conditions including disk rotation speed, initial depth of cut and feed speed were varied to produce product profile database. Correlation between key factors was examined to find the characteristic dependencies. Trends of key parameters were displayed and explained. Higher flat zone ratio was observed for lower depth of cut and higher disk rotation speed. Ratio of minimum depth of cut against target depth of cut increased for higher feed speed and disk rotation speed but was insensitive to the depth of cut variation. The process transition was visualized by continuously displaying instantaneous orientation of the deflected disk and the location of key parameters were clearly marked for comparison.

Taguchi's Robust Design Method for Optimization of Grinding Condition by Hammer Mill (다구치 방법을 활용한 해머밀 분쇄공정의 최적화 연구)

  • Choe, Hong-Il;Kim, Byoung-Gon;Park, Chong-Lyuck;Jeong, Soo-Bok;Jeon, Ho-Seok;Jang, Hee-Dong
    • Journal of the Mineralogical Society of Korea
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    • v.23 no.3
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    • pp.219-225
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    • 2010
  • Optimal grinding condition was examined by changing only the size of screen opening with fixing other factors to produce coal fines of particle sizes required for circulating fluidized bed gasifier. At least 85 wt% of the coal particles should fall into the size range of 0.045~1.0 mm for efficient gasification. In this study, hammer mill was used to grind Chinese low rank lignite coal following grinding condition designed by Taguchi method. The analysis of signal to noise ratio showed that optimum grinding condition for the gasifier was 3 mm in primary screen size and 1.3 mm in secondary screen size on the 95% level of significance.

Design of Cone-Shaped Magnetic Bearing Spindle System for High Speed Internal Grinding Machine (내면연삭기 고속 주축용 원추형 자기베어링시스템 설계)

  • Park, Jong-Gwon;No, Seung-Guk;Gyeong, Jin-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.2
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    • pp.213-219
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    • 2002
  • A cone-shaped active magnetic healing spindle system for high speed internal grinding with built-in motor that has 7.5kW power and maximum rotational speed of 50,000 rpm is designed and built. Using cone-shaped AMB(Active Magnetic Bearing) system, the axial rotor dick and magnets of conventional 5-axis actuating design can be eliminated. so this concept of design provides a simple magnetic bearing system. In this paper, the cone-shaped electromagnets are designed by magnetic circuit theory, and a de-coupled direct feedback PID controller is applied to control the coupled magnetic bearings. The designed crone-shaped AMB spindle system is built and constructed with a digital control system, which has TMS320C6702 DSP, 16 bit AD/DA, switching power amplifier and gap sensors. As the AMB system provides high damping ratio eliminating overshoot and resonance speed, this spindle runs up to 40,000 rpm stably with about 5${\mu}{\textrm}{m}$ of runout.