• Title/Summary/Keyword: grinding rate

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A Study on the Characteristics on Ultra-Precision Grinding of a Zerodur (Zerodur의 초정밀 연삭 특성에 관한 연구)

  • Kim, Geon-Hee;Park, Yo-Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.1
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    • pp.13-17
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    • 2005
  • We explored a new rough grinding technique on optics materials such as Zerodur. The facility used is a NANOFORM-600 diamond turning machine with a custom grinding module and a range of diamond resin bond wheel. The grinding parameters such as workpiece rotation speed, depth of cut and feed rate were altered while grinding the workpiece surfaces of 20mm in diameter. Surface roughness was measured by Form Talysurf series2. Our target is to define grinding conditions producing the surface roughness smaller than $0.2{\mu}m$ Ra.

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Observation of the change rate of volume and weight of dental alloy using dental barrel finishing (치과용 바렐연마를 이용한 치과용 합금의 부피와 무게의 변화율 관찰)

  • Hyeon-Jeong Ko;Yu-Jin Park;Sung-Min Choi
    • Journal of Technologic Dentistry
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    • v.45 no.2
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    • pp.48-53
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    • 2023
  • Purpose: This study aimed to provide the basic data for dental barrel finishing by observing the abrasiveness of the metal body according to the time of the barrel finishing. Methods: This study included three types of Co-Cr alloys. The specimens were manufactured by casting method using 10-mm diameter wax spheres (n=10). The cast alloys were polished for 60 minutes at intervals of 5 minutes in barrel finishing. The weight and volume of the specimens were measured, and the rate of change was calculated. The data obtained from the three groups (α=0.05) were compared and analyzed using one-way ANOVA. Results: As a result, the overall volume and weight of the group decreased after grinding compared with the control group. Conclusion: When grinding dental barrel finishing, no difference was observed in the processing rate depending on the type of alloy and the processing rate of the alloy body is within 30 minutes; hence, dental barrel finishing can be effectively used for grinding.

Phase transition of Zirconia by surface treatments (지르코니아 표면 가공에 따른 상변이)

  • Lee, Jung-Soo;Shim, Jeong-Seok;Jung, Hyung-Ho
    • Journal of Technologic Dentistry
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    • v.32 no.2
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    • pp.57-63
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    • 2010
  • Purpose : This study aimed to find out the effects of treatments on the surface of Zirconia. Methods : To this end, we selected six treatments that have been used widely: steam cleaning, 2bar & 6bar sand blasting, grinding by green stone point, grinding by diamond bur, and grinding by diamond bur with water spray. Results : The results of our study showed that monoclinic rate increased from all six treatments. Monoclinic rate varied by treatments, ranged from 0.6% (steam cleaning) to 6.5% (6bar sand blasting). These values from all six treatments were below ISO 13356 standard, which is 25%. Also, we found that two treatments (green stone point and diamond bur) increased roughness of surface of Zirconia. Conclusion : This study concluded that phase changes of Zirconia were not significant by using six treatments we employed.

Model-based process control for precision CNC machining for space optical materials

  • Han, Jeong-yeol;Kim, Sug-whan;Kim, Keun-hee;Kim, Hyun-bae;Kim, Dae-wook;Kim, Ju-whan
    • Bulletin of the Korean Space Science Society
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    • 2003.10a
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    • pp.26-26
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    • 2003
  • During fabrication process for the large space optical surfaces, the traditional bound abrasive grinding with bronze bond cupped diamond wheel tools leaves the machine marks and the subsurface damage to be removed by subsequent loose abrasive lapping. We explored a new grinding technique for efficient quantitative control of precision CNC grinding for space optics materials such as Zerodur. The facility used is a NANOFORM-600 diamond turning machine with a custom grinding module and a range of resin bond diamond tools. The machining parameters such as grit number, tool rotation speed, work-piece rotation speed, depth of cut and feed rate were altered while grinding the work-piece surfaces of 20-100 mm in diameter. The input grinding variables and the resulting surface quality data were used to build grinding prediction models using empirical and multi-variable regression analysis methods. The effectiveness of the grinding prediction model was then examined by running a series of precision CNC grinding operation with a set of controlled input variables and predicted output surface quality indicators. The experiment details, the results and implications are presented.

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Grinding Characteristics of Diamond Burs in Dentistry (치과용 다이아몬드 버의 연삭가공 특성)

  • Lee, Keun-Sang;Lim, Young-Ho;Kwon, Dong-Ho;Choi, Man-Yong;Kim, Kyo-Han;Choi, Young-Yun
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.12
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    • pp.66-72
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    • 1997
  • This paper aims at reviewing the possibility application over normal or abnormal, detection used by AE and the wear characteristics of grinding process. In this study, when diamond bur in dentistry with chosen grinding conditions were tuned at grinding. The variation of grinding resistance and AE signal is detected by the use of AE measuring system. The tests are carried out in accordance with diamond burs and workpiece: arcyl and bovine. According to the experiment results, the following can be expected: AE has the possibility to detect the state normality and abnormality. Hpwever, the grinding resistance measuring can find it difficult to detect it. It can be accurately excepted from AE occurrence pattern in contact start point of diamond bur and bovine, grinding condition and derailment point. It is known that AErms is well compatible with grinding resistance. According to the increase of the material removal rate, the specific energy of the diamond bur is inclined to dectease and the grinding resistance has a tendency to increase.

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Effect of Nutrition Permeability from Barley sprouts, Curcuma longa L., Dendropanax morbifera LEV., Phellinus linteus Using Cryogenic Grinding Technology (동결분쇄를 이용한 보리싹, 울금, 황칠, 상황버섯의 영양성분 증진 및 투과 효과)

  • Lee, Il-nam;Han, Ye-eun;Jeong, Ho-jun;Park, Haeun;Jung, Juyeong;Rhee, Jin-Kyu
    • Food Engineering Progress
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    • v.21 no.4
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    • pp.391-402
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    • 2017
  • The purpose of this study was to improve the nutrition and the permeability of functional plants by using cryogenic grinding technology. Barley sprouts, Curcuma longa L., Dendropanax morbifera LEV., Phellinus linteus were dried, ground and extracted in different temperature conditions. Powder size of barley sprouts and Curcuma longa L. were about $50{\mu}m$ and Dendropanax morbifera LEV. and Phellinus linteus were about $20{\mu}m$. Cryogenic ground of Barley sprouts preserved 18.27-124.65% of nutrients such as protein, ash, carbohydrate, beta carotene, minerals, vitamins. Cryogenic grinding powder of Curcuma longa L. show high nutrients retention rate of lipid and carbohydrate. Permeability was measured by Parallel Artificial Membrane Permeability Assay (PAMPA) to predict passive gastrointestinal absorption. Permeability of saponarin, which is marker compound of Barley sprouts, is 9.88 times higher in cryogenic grinding powder than ambient grinding powder. Curcumin permability is 3.1 times higher than ambient grinded powder. As a result, particle size, nutrition, protein digestion degree and permeability demonstrated a positive relationship with the decreasing grinding temperature for the powders. These results confirm that the cryogenic grinding method had good suitability to increase functionality of plants, since it could minimize the heat generated while processing and effectively reduce the particle size.

Development of Intelligent Trouble-Shooting System for Grinding Operation (인공지능형 연삭가공 트러블 인식.처리 시스템 개발)

  • Ha, M.K.;Kwak, J.S.;Park, J.W.;Yoon, M.C.;Koo, Y.
    • Journal of Power System Engineering
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    • v.4 no.2
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    • pp.25-30
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    • 2000
  • The grinding process is very complex and relates many parameters to control the process. As this reason, a theoretical analysis and a quantitative estimation of the grinding process has not been well established. In this study, the in-process monitoring system was suggested by applying the neural network for monitoring and shooting the malfunction of cylindrical plunge grinding process. This system used the power signals from the electric power meter. This neural network was composed of processing elements [4-(5-5)-3] with 4 identified power parameters. Because sensitivity is blunted some minute vibration components, the simulation result of this system has appeared about 10% erroneous recognition in the uncertain pattern and the average success rate of the trouble recognition was about 90%. Consequently, the developed system, which applied to the power signals, can be recognize enough to monitor the grinding process as in-process.

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The Trend of wafer Grinding Technology and Improvement of Machining Accuracy (웨이퍼 연삭 가공 기술의 동향 및 가공 정밀도 향상에 관한 연구)

  • 안대균;황징연;이재석;이용한;하상백;이상직
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.20-23
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    • 2002
  • In silicon wafer manufacturing process, the grinding process has been adopted to improve the quality of wafer such as flatness, roughness and so on. This paper describes the effect of grinding process on the surface quality of wafer. The experiments are carried out by high precision in fred grinder with air bearing spindle. The relationship between the inclination of chuck table and the flatness of wafer is investigated, and the effect of grinding conditions including wheel speed, table speed, and feed rate on damage depth and roughness of wafer is also investigated. The experimental results show that there is close relationship between the inclination of the chuck table and the flatness of wafer, and the grinding conditions within this paper little affect the flatness of wafer and relatively high affect the damage depth of wafer.

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Grinding Characteristics of Ceramic using the Experimental Plan Method (실험계획법을 이용한 세라믹재료의 연삭특성)

  • 정을섭;김성청;소의열;이근상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.938-942
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    • 2002
  • This paper has studied to obtain the grinding characteristics and optimal grinding renditions of ceramic materials in the grinding with diamond wheel by the experimental plan method. The load on wheel by varying the feed rate was related with the surface roughness due to the minute destruction phenomenon of grains for the Si$_3$${N^4} and Zr{O_2}$. The depth of cut is related with the surface roughness because the grinding is carried out by grain shedding process due to the brittle fracture phenomenon for the ${Al_2}{O_3}$. The major factors affecting the surface roughness and the optimum grinding conditions were obtained with minimum experiments using the experimental plan method.

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A Study on the Fault Diagnosis Applied to the Grinding Power Signals (연삭 동력신호를 응용한 결함진단에 관한 연구)

  • 곽재섭
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.4
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    • pp.108-116
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    • 2000
  • Undesired trouble such as chatter vibration and burning on the ground surface appears frequently in the cylindrical plunge grinding process. Establishment of a credible fault diagnostic system for the grinding process is the major purpose of this study. Power signals generated during the grinding operation were sampled and analyzed to determine the relationship between grinding troubles and behavior of signal changes. In addition, a neural network was optimized with a momentum coefficient a learning rate, and a structure of the hidden layer through the iterative learning process. Based on the established system, success rates of the trouble recognition were verified.

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