• Title/Summary/Keyword: grinding condition

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Study on Optimal Grinding Condition of Tungsten Carbide(Co 0.5%) using DOE (DOE를 적용한 WC(Co 0.5%)의 최적 연삭가공조건 연구)

  • Kim H.U.;Jeong S.H.;Cha D.H.;Ahn J.H.;Kim S.S.;Kim H.J.;Kim J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.221-222
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    • 2006
  • In recent years, the demands of the aspherical glass lenses increase since it is difficult to obtain the desirable performance in the plastic lens. Glass lens is manufactured by the forming with high precision mold core. This paper presents the analysis of optimal grinding condition of tungsten carbide(WC, Co0.5%) using design of experiments(DOE). The process parameters are turbin spindle, work spindle, feedrate and depth of cut. The experiments results are evaluated by MINITAB software.

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Optimal Grinding Condition of Tungsten Carbide(WC) for Aspheric Glass Lens Using DOE (DOE를 적용한 비구면 Glass 렌즈 성형용 초경합금(WC) 코어 연삭가공 최적화)

  • Kim, Hyun-Uk;Jeong, Sang-Hwa;Ahn, Jun-Hyung;Cha, Du-Hwan;Lee, Dong-Gil;Kim, Sang-Suk;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.4
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    • pp.41-45
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    • 2006
  • In recent years, the demands of the aspheric glass lenses increase since it is difficult to obtain the desirable performance in the plastic lens. Glass lens is manufactured by the forming with high precision mold core. This paper presents the analysis of optimal grinding condition of tungsten carbide(WC, Co 0.5%) using design of experiments(DOE). The process parameters are turbin spindle, work spindle, feedrate and depth of cut. The experiments results are evaluated by MINITAB software.

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Decision of Optimum Grinding Condition by Pass Schedule Change (열간압연 스케줄변경에 따른 최적연삭조건 결정)

  • Bae, Yong-Hwan
    • Journal of the Korean Society of Safety
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    • v.23 no.6
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    • pp.7-13
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    • 2008
  • It is important to prevent roll failure in hot rolling process for reducing maintenance cost and production loss. The relationship between rolling pass schedule and the work roll wear profile will be presented. The roll wear pattern is related with roll catastrophic failure. The irregular and deep roll wear pattern should be removed by On-line Roll Grinder(ORG) for roll failure prevention. In this study, a computer roll wear prediction model under real process working condition is developed and evaluated with hot rolling pass schedule. The method of building wear calculation functions for center portion abrasion and marginal abrasion respectively was used to develop a work roll wear prediction mathematical model. The three type rolling schedule are evaluated by wear prediction model. The optimum roll grinding methods is suggested for schedule tree rolling technique.

Optimization of Process Variables for Grinding of Ibuprofen using Response Surface Methodology (반응표면분석법을 이용한 이부프로펜의 분쇄공정변수의 최적화)

  • Sim, Chol-Ho
    • Korean Chemical Engineering Research
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    • v.51 no.6
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    • pp.685-691
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    • 2013
  • Ibuprofen, non-steroidal anti-inflammatory drugs; NSAIDs, is a highly crystalline substance with the pharmaceutical properties of poor solubility and low bioavailability. The size reduction of ibuprofen is needed to improve the solubility. The objective of this study is to optimize the grinding condition of ibuprofen. Grinding of ibuprofen was carried out using a planetary mill. Grinding parameters were optimized using Box-Behnken experimental design method. The physical characteristics of ground ibuprofen were investigated for the particle size by particle size analyzer, for the crystal size by X-ray diffraction (XRD), and for the tensile strength by tensile/compression tester. The optimum conditions for the milling of ibuprofen were 290 rpm of the revolution number of mill, 24.6 g of the weight of sample, and 10 minutes of grinding time. The measured value of the particle size of ground ibuprofen at these optimum conditions was $13.5{\mu}m$. The results showed that the crystal size of ibuprofen was reduced by the planetary milling process. In case the relative density of the tablets formulated of ground ibuprofen was range of 0.85~0.90, the tensile strength of them was range of 1$2{\sim}14Kg_f/cm^2$.

Quality Characteristics of Panax ginseng C. A. Meyer with Steaming Heat and Wet Grinding Conditions (증숙 및 습식분쇄 조건에 따른 인삼의 품질 특성)

  • Im, Ga-Young;Jang, Se-Young;Jeong, Yong-Jin
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.39 no.7
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    • pp.1005-1010
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    • 2010
  • This study was carried out to investigate the steaming and wet grinding conditions to save effective compositions and to utilize whole roots of ginseng. The sweetness at the 3 different steaming conditions of non steaming group (A), $95^{\circ}C$/3 hr group (B) and $121^{\circ}C$/15 min group (C) resulted in 7.7, 10.7 and $11.2^{\circ}Brix$, and the browning intensity of 0.37, 1.97 and 1.50, respectively. The contents of crude saponin at the different steam heat treatments were 7.19 (A), 6.99 (B) and 8.83 mg/g (C). When sensory evaluation was conducted, the ginseng products processed at C condition showed the highest scores in the evaluation categories of bitter taste reduction, sweetness and overall acceptance. These results suggest that sensory characteristics of ginseng could be enhanced by the steam heat treatments. When the wet grinding with water addition volume to the steamed ginseng treated at $121^{\circ}C$ for 15 min was also investigated, the smallest particle size resulted from the water addition volume of 300%. The grinding efficiency of ginseng was found to be high at 30 min of grinding time and 3 times of grinding frequency with the mean particle size of $67.66\;{\mu}m$. The content of effective component did not show significant differences by grinding time and grinding frequency. Based on the results, the steam heat treatments ($121^{\circ}C$/15 min) and wet grinding procedures were found to be effective in utilizing whole roots and saving the effective compositions of ginseng.

The Study of Characteristics of Cosmetic Powder by Using Various Grinding mill (화장품용 분체의 분쇄방식에 따른 특성연구)

  • Shim, Seung-Bo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.2
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    • pp.500-507
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    • 2008
  • By Using various grinding mill in powder cosmetics manufacturing process; screen milt and pin mill, jet mill, properties of the powder and grinding mills were studied; talc, mica, nylon powder, silica, titanium dioxide. Besides, the experiments fur evaluation of grinding were performed by using iron oxides those are tracers. In powders of plate shape, they were grinded more vertically than horizontally at the screen mill and pin mill, although were all grinded vertically and horizontally at the jet mill. The spheric powders became the primary particles or aggregation by electrostatic interaction at the screen mill and pin mill. But, at the jet mill, they resulted the agglomeration or transformation or damage up to 2bar. Titanium dioxides became the primary particles by all grinding mill. Pin mill has an excellent result in experiments which is a change of the tone of color by grinding. From these results, suggest that the jet mill is used to pre-treat of powders of plate shape in practical cosmetic manufacturing process, and the screen mill and pin mill are used to match the color of powder cosmetics. If industrial process condition is taken into consideration, suggest that 4times of grinding is excellent on grinding effect by the screen mill, and twice grinding by the pin mill and grind air pressure of 1bar by the jet mill.

A Study on the Estimation of the Flat Zone Length by using Image Processing (화상처리를 이용한 유연성디스크 가공 평면구간 측정에 관한 연구)

  • Roh, Dae-Ho;Park, Hwan-Seo;Lee, Hong-Guk;Shin, Kwan-Soo;Yoo, Song-Min
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.672-677
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    • 2010
  • The goal of this study is to simplify the measurement process of the flat zone length produced by a flexible disk grinding system for the process automation. The image of workpiece in the grinding process is obtained, and the cutting speed and the feeding speed are controlled carefully to maximize the flat zone length. The gradient, the inflection point and the length of the line in the image are calculated, and the length is also measured by using a projector. Processing conditions and inversely proportional to flat zone length was changing. The flat zone length is estimated by Neural network algorithm considering the process conditions with the estimated error range as 0.06~3.61%, the Neural network algorithm for the grinding process estimation is found to be useful for building the process automation database.

A Study on the Machining Characteristics of Prototype of Roller Gear Cams (롤러 기어 캠의 시제품 가공특성에 관한 연구)

  • Kim, Jin-Su;Kang, Seong-Ki;Lee, Dong-Seop
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.5
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    • pp.60-67
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    • 2012
  • In the study, the effect grinding condition on the workpiece arithmetical average roughness(Ra) to 10 steps leading to cutting each section with the spindle rotational speed 8000rpm and feed rate 150mm/min of grinding in GC(green silicon carbide) grinding processing after heat treatment and non heat treatment of SCM415 material. Also the following conclusions were obtained analysis of stress distribution displacement and finite elements method(FEM) on assemble parts with 3+2 axis simultaneous control through grinding and gave a load 11kg on ATC arm both sides gave a load of 11kg. For the centerline average roughness(Ra) in the heat and non-heat treatment work pieces, which were appeared the most favorable in the fifth section were $0.511{\mu}m$ and $0.514{\mu}m$, that were shown in the near the straight line section was the smallest deformation of curve. In addition, the bad surface roughness appeared on the path is too long by changing angle, the more inclined depth of cut, because the chip discharging is not smoothly.

Experimental Study for determining the Basic Friction Angle of the Rock Joint (암석 절리면의 기본마찰각 결정을 위한 실험적 고찰)

  • Jang, Hyun-Sic;Jeong, Jong-Taek;Jang, Bo-An
    • The Journal of Engineering Geology
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    • v.26 no.4
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    • pp.447-460
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    • 2016
  • Samples of Hangdeung granite and Berea sandstone containing sliding planes were prepared by saw-cutting and polishing using #100 or #600 grinding powders. Their basic friction angles were then measured directly in direct shear tests and triaxial compression tests, and also in tilt tests, which measure the angles indirectly. Although the angles measured by the direct methods were generally accurate, those measured along certain planes were greatly different from the others depending on the condition of the plane. The tilt tests yielded similar angles regardless of the sliding plane condition or the rock type; however, the error range was relatively wide. Sliding planes polished by the grinding powders yielded more accurate results than those cut by the saw and tested without polishing, as polishing ensured consistent conditions among all the planes. Sliding planes polished using #100 grinding powder yielded better results than polishing with #600 grinding powder. Therefore, the basic friction angles measured along the sliding planes polished using #100 grinding powder, as obtained in direct shear and triaxial compression tests, were the most reliable. The angle could also be measured satisfactorily by tilt testing along sliding planes polished with #100 grinding powder.