• 제목/요약/키워드: grinding

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원통 플런지 연삭시 연삭력에 관한 실험적연구 (Monitoring of Grinding Force in Plunge Grinding Process)

  • 박종판;박철우;이상조
    • 대한기계학회논문집A
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    • 제23권6호
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    • pp.881-894
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    • 1999
  • Cylindrical plunge grinding is widely used for final machining process of precision parts such as automobile, aircraft, measurement units. But in order to make parts which have high precision accuracy and high surface integrity, it is necessary to consider grinding characteristics due to accumulation phenomena of grinding wheel in plunge grinding process. In this study, in order to examine closely plunge grinding process, grinding power, grinding force, real depth of cut are monitored in transient state, steady state and spark out state. As the result, it is shown that grinding power and force are affected by dressing condition, depth of cut and speed ratio and that there exist threshold grinding force and it also affected by dressing condition. Also considered effects of grinding conditions on surface roughness and roundness of workpiece

전해 인프로세스 드레싱법(ELID)을 이용한 철강재료의 고능률 원통연삭 (High Efficient Cylindrical Grinding of Ferrous Materials Using Electrolytic In-process Dressing Method(ELID))

  • 이득우;고교일랑;대삼정;중천위웅
    • 한국정밀공학회지
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    • 제12권8호
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    • pp.99-105
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    • 1995
  • This paper provides a highly efficient grinding for ferrous materials using ELID-grinding method. The grinding efficiency using ELID gring method with CIFB-cBN wheel and CB-cBN wheel is compared with general grinding method with V-cBN wheel. This paper measured grinding ratio for plunge grinding and grinding resistance for traverse grinding in order to investigate grinding ability. The results show that ELID grinding methods is useful for the high efficient grinding of ferrous materials.

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연삭 작업상태 감시 시스템 개발 (Monitoring system of the grinding working conditions)

  • 김성렬;윤덕상;김화영;안중환
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1997년도 한국자동제어학술회의논문집; 한국전력공사 서울연수원; 17-18 Oct. 1997
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    • pp.387-390
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    • 1997
  • Grinding process takes a long time that grinding machine is setted properly. It is difficult for user to judge correctly the abnormal states generated in grinding process. Air grinding has to be reduced for the improvement of productivity. In addition, it is important to monitor the dressing and the grinding process so that the grinding working maintains optimal grinding conditions. In this study, the monitoring system using the acoustic emission is developed to monitor these processes continuously. This system was able to reduce the preparation as well as the machine setting time in grinding operation.

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티타늄 합금의 연삭에 관한 연구 Part 1: 연삭력, 비연삭에저니, 표면거칠기 , 연삭비 (A Study on the Grinding of Titanium Alloy Part 1 : Grinding force, Specific grinding energy, Surface roughness, G-ratio)

  • 김성헌;임종고;하상백;최환;이종찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.870-874
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    • 2000
  • This investigation reports the grinding characteristics of titanium alloy(Ti-6Al-4V). Grinding experiments were performed at various grinding conditions and the grinding forces and specific grinding energies were measured to investigate the grindability of titanium alloy with the three different wheels including Diamond, Green carbide and Alumina. To investigate the grinding characteristics of titanium alloy grinding force, force-ratio, specific grinding energy and grinding -ratio, were measured. Surface roughness was also measured with tracer and the ground surfaces were observed with SEM. Force-ratio of grinding of titanium alloy was very lower than that of grinding of SKD-11. Specific grinding energy are almost five times larger and rougher surface was obtained in titanium grinding.

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고능률 연삭용 알루미나 연삭숫돌의 연삭성능 및 마멸에 관한 실험적 연구 (An Experimental Study on Grinding Performance and Wear of Alumina Grinding Wheels Developed for High Performance Grinding)

  • 조기수;이종찬
    • 한국정밀공학회지
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    • 제13권12호
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    • pp.38-45
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    • 1996
  • A new grinding wheel was developed for the high performance grinding of difficult-to-grinding materials. The grinding performance of the newly developed wheel including grinding forces, grinding ratio, and surface roughness of ground surface was evaluated through experiments. Experimental results show that the performance of the newly developed wheel is superior to the conventional alumina wheel and comparable to the Sol-gel wheel. An experimental investigation on the wear of alumina grinding wheel was also carried out. The experiments consist of the measurements of fracture strength of the abrasive grains, grinding force, and the area of wear flats of grinding wheels. Microscopic examination of abrasive grains was executed to observe the progress of wheel wear. The results indicate that the 32A grain, which has relatively lower fracture strength, wears out faster than 5SS and 5SG. The wheel wear occurs much faster in wet grinding than in dry grinding. It has also been found that the grinding forces increase logarithmically with increasing wear flats.

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머시닝센터를 이용한 내면 스러스트 연삭가공에 관한 연구 (A Study on the Internal Thrust Grinding by Machining Center)

  • 최환;서창연;박원규;이충석
    • 한국기계가공학회지
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    • 제14권4호
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    • pp.55-61
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    • 2015
  • In this paper, the grinding characteristics of internal thrust grinding were studied with vitreous CBN wheels using a machining center. Grinding experiments were performed according to grinding conditions, such as wheel feed speed and depth of cut, workpiece speed, and rate of grinding width. Additionally, the grinding force and grinding ratio were investigated though these experiments. Based on the experimental results, the grinding characteristics of internal thrust grinding were discussed.

등속조인트의 공정설계 및 연삭에 관한 연구 (A study on grinding and process design of Constant Velocity)

  • 김우강;고준빈;변동해
    • 한국기계가공학회지
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    • 제9권4호
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    • pp.8-13
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    • 2010
  • The constant velocity internal grinding is a popular process for studying axle machine design and process in automobile industry. In this study, The program which gives the data of wheel size and truing diameter of ball groove is developed. As a result I obtained the data of grinding conditions makes good surface roughness get a grinding conditions. The grinding characteristics and conditions of constant velocity joint were investigated with respect to grinding feed, cutting depth, grinding time. At machine failure, the results were suddenly increased and the detailed surfaces were extremely obtained. Grinding condition was big more affected by grinding depth, grinding speed and grinding time.

크리피드연삭에서 공작물로 유입되는 에너지 비율 (Energy Partition to Workpiece in Creep feed Grinding)

  • 김남경;박호성;홍순익;송지복
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.799-804
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    • 1997
  • This paper is concerned with the heat flux distribution and energy partition for creep-feed grinding. Form measurements of transient grinding temperatures in the workpiece sub-surface using an embeded thermocouple, the overall energy partition to the workpiece was estimated form moving heat source theory for a triangular heat flux distribution as 3.0% for down grinding and 4.5% for up grinding. The higher energy partition for up grinding can be attributed to the need to satisfy thermal compatibility at the grinding zone. The influence of cooling outside the grinding zone can be analytically taken into account by specifying convective heat transfer coefficients on the workpiecs surface h /sab a/ heat source (grinding zone) and h /sab b/ behind the heat source. The smaller energy patition together with slightly lower grinding power favors down grinding over up grinding.

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범용 연삭 숫돌의 고능률 단속 연삭특성 (Grinding characteristics of High Efficient Intermittant Grinding Wheel with Conventional Grinding Wheel)

  • 이상철;홍순익;구양;송지복
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.61-65
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    • 1996
  • This paper experimentally describes the grinding characteristic of discontinuous grinding wheels in creep-feed grinding. In creep-feed grinding, grinding temperature increases rapidly and thermal damage such as a burn occurs on a workpiece. Discontinus grinding wheel with Conventional grinding wheel shows an exellent cooling effect has been developed. The wheels have 6, 12, 24 pieces of slotted which compare with characteristics of each wheels

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내륜 연삭에 관한 연구 (A Study on Grinding for Inner Race)

  • 김우강;김건희
    • 한국기계가공학회지
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    • 제10권6호
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    • pp.46-49
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    • 2011
  • The grinding is a popular process for studying constant velocity joint and process in automobile industry. In this study, The study gives the data of wheel type and grinding of inner race is developed. As a result I obtained the data of grinding conditions makes good surface roughness get a grinding conditions. The grinding characteristics and conditions of inner race were investigated with respect to grinding feed, cutting depth, grinding time. The results were suddenly increased and the detailed surfaces were extremely obtained. Grinding condition was big more affected by grinding time, grinding speed and grinding depth.