• Title/Summary/Keyword: green cement

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Characterizations of High Early-Strength Type Shrinkage Reducing Cement and Calcium Sulfo-aluminate by Using Industrial Wastes

  • Lee, Keon-Ho;Nam, Seong-Young;Min, Seung-Eui;Lee, Hyoung-Woo;Han, Choon;Ahn, Ji-Whan
    • Journal of the Korean Ceramic Society
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    • v.53 no.2
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    • pp.215-221
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    • 2016
  • In this study, the utilization of the by-products of various industries was examined using raw materials of CSA high-functional cement such as coal bottom ash, red mud, phosphate gypsum, etc. Technology to improve energy efficiency and reduce $CO_2$ was developed as part of the manufacturing process; this technology included lower temperature sintering ($150{\sim}200^{\circ}C$) than is used in the OPC cement manufacturing process, replacement of CSA cement with the main raw material bauxite, and a determination of the optimum mix condition. In order to develop CSA cement, a manufacturing system was established in the Danyang plant of the HANIL Cement Co. Ltd., in Korea. About 4,200 tons of low purity expansion agent CSA cement (about 16%) and about 850 tons of the lime-based expansion agent dead burned lime (about 8%) were produced at a rate of 60 tons per hour at the HANIL Cement rotary kiln. To improve the OPC cement properties, samples of 10%, 13%, and 16% of CSA cement were mixed with the OPC cement and the compressive strength and length variation rate of the green cement were examined. When green cement was mixed with each ratio of CSA cement and OPC cement, the compressive strength was improved by about 30% and the expansibility of the green cement was also improved. When green cement was mixed with 16% of CSA cement, the compressive strength was excellent compared with that of OPC cement. Therefore, this study indicates the possibility of a practical use of low-cost CSA cement employing industrial wastes only.

Reduction of cement consumption by producing smart green concretes with natural zeolites

  • Trung, Nguyen Thoi;Alemi, Nima;Haido, James H.;Shariati, Mahdi;Baradaran, Seyedata;Yousif, Salim T.
    • Smart Structures and Systems
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    • v.24 no.3
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    • pp.415-425
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    • 2019
  • This study was carried out to evaluate the natural zeolite in producing green concrete as an effort to prevent global warming and environmental impact problems of cement industries. To achieve this target, two types of natural zeolites applied to study physical, chemical and compressive strength of concrete containing different percentages of zeolites. The results in comparison with control samples indicate that compressive strength of zeolites mixes increases with the 15% replacement of zeolite instead of cement in all types of samples. In the water-cement ratio of 0.6, results showed an increase in the compressive strength of all percentages of replacement. This results indicate that using natural zeolites could be produced a green concrete by a huge reduction and saving in the consumption of cement.

The Green Cement for 3D Printing in the Construction Industry

  • Park, Joochan;Jung, Euntae;Jang, Changsun;Oh, Chaewoon;Shin, Kyung Nam
    • Journal of Energy Engineering
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    • v.29 no.3
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    • pp.50-56
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    • 2020
  • Currently, 3D printing technology is a new revolutionary additive manufacturing process that can be used for making three dimensional solid objects from digital films. In 2019, this 3D printing technology spreading vigorously in production parts (57%), bridge production (39%), tooling, fixtures, jigs (37%), repair, and maintenance (38%). The applications of 3D printing are expanding to the defense, aerospace, medical field, and automobile industry. The raw materials are playing a key role in 3D printing. Various additive materials such as plastics, polymers, resins, steel, and metals are used for 3D printing to create a variety of designs. The main advantage of the green cement for 3D printing is to enhance the mechanical properties, and durability to meet the high-quality material using in construction. There are several advantages with 3D printing is a limited waste generation, eco-friendly process, economy, 20 times faster, and less time-consuming. This research article reveals that the role of green cement as an additive material for 3D printing.

Leaching Properties of Water-Soluble Hexavalent Chromium by Manufacturing Condition of Cement Clinker (클링커 제조 조건에 따른 수용성 6가 크롬 용출 특성)

  • Lee, Jong-Kyu;Chu, Yong-Sik;Song, Hun
    • Korean Journal of Materials Research
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    • v.21 no.12
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    • pp.679-684
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    • 2011
  • One of the trace constituents included in cement clinker, chromium, has become prominent and highly noticed lately as a social issue both inside and outside of this country because it affects the human body negatively. The purpose of the present study was to investigate leaching properties of water-soluble hexavalent chromium by different manufacturing conditions of cement clinker. Raw materials were prepared to add different $SiO_2$, $Al_2O_3$ and $Fe_2O_3$ sources. After the raw materials, such as limestone, sand and clay, iron ore was pulverized and mixed, and the raw meal was burnt at $1450^{\circ}C$ in a furnace with an oxidizing atmosphere. Leaching of soluble hexavalent chromium showed a tendency to decrease with an increasing LSF and IM. However, leaching of soluble hexavalent chromium increased with an increasing S.M. Alkali contents of iron source minerals is closely related to the leaching properties of soluble hexavalent chromium. Green sludge has the highest content of alkali added; leaching of water-soluble hexavalent chromium was mostly high. In order to reduce the water-soluble hexavalent chromium in cement, reducing the alkali content in raw materials is important.

Leaching Properties of Water-Soluble Hexavalent Chromium in Manufacturing Cement Clinker Using Industrial By-Products (산업부산물을 이용하여 제조된 시멘트 클링커의 수용성 6가 크롬 용출 특성)

  • Lee, Jung-Hui;Chu, Yong-Sik;Song, Hoon;Lee, Jong-Kyu
    • Korean Journal of Materials Research
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    • v.20 no.4
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    • pp.181-186
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    • 2010
  • Since it was developed by Joseph Aspdin, cement has been a common construction materials up to the present time. However, there are trace constituents in cement clinker. One of the trace constituents included in cement clinker, chromium, has become prominent and highly noticed lately as a social issue both inside and outside of this country because it affects the human body negatively. The aim of the present study was to investigate the concentration of water-soluble hexavalent chromium in cement clinker by using industrial by-products. For that reason, raw materials were prepared to add different $SiO_2$, $Al_2O_3$, and $Fe_2O_3$ sources. After the raw materials such as the limestone, the sand and the clay, iron ore was pulverized and mixed, and the raw meal was burnt at about $1450^{\circ}C$ in a furnace with an oxidizing atmosphere. The part in the raw materials of the clinker was substituted with slag, sludge, etc. and this was used to manufacturing cement clinker. To investigate the water-soluble hexavalent chromium content in clinker, raw meal was prepared by changing the modulus, the type, and the content of clinker materials and tested concentrations of hexavalent chromium in the clinkers. To determine $Cr^{+6}$ formation of the clinker, tests were done with raw meals adding chromium by using different industrial by-products. Consequently because the chromium was to be included in the raw materials of the clinker, production of Portland cement clinker was included with the chromium. Also, the chromium was converted into hexavalent chromium in the burning process.

Effect of Storage Conditions on the Setting Properties of Brushite Bone Cement Containing Granular β-Tricalcium Phosphate (과립형 β-삼인산칼슘을 사용한 Brushite계 골시멘트의 보관 조건에 따른 경화 특성)

  • Lee, Sun-Ae;Chung, Tai-Joo;Oh, Kyung-Sik
    • Journal of the Korean Ceramic Society
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    • v.45 no.10
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    • pp.625-630
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    • 2008
  • In the bone cement composed of dense granules of $\beta-Ca_3(PO_4){_2}(\beta-TCP)$ and $Ca(H_2PO_4){_2}H_2O$, the compressive strength, setting time and temperature rise were measured to observe the degradation of cement with respect to the stored days before setting. Decreases of compressive strength and temperature rise were observed, while setting time increased with respect to the stored days. The similar trends were repeated with the increase of temperature of storage. Such a change virtually meant the fading of the character of cement and it took place only when the two starting materials were mixed during storage. The degradation could be mitigated taking advantage of granular $\beta$-TCP instead of powdery one. The formation of $CaHPO_4$, which resulted from reaction with ambient humidity, was attributed to the degradation observed during storage. Dependence of the degradation behavior on mixing and temperature during storage was discussed in terms of the driving force for reaction of cement.

Reduction Potential for Thermal Load by Extensive Green Roofs (경량형 옥상녹화에 따른 열부하 저감 잠재성 연구)

  • Kim, Yeon Mee;Nam, Mi A;Jang, Dae Hee;Kim, Hyeon Soo;Kim, Hyun Ok
    • KIEAE Journal
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    • v.13 no.5
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    • pp.67-77
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    • 2013
  • Based on the increasing demand for a solution to reduce thermal load, extensive green roofs have great opportunity for application to existing roofs due to their light-weight and easy maintenance. The present study delivers data regarding thermal behavior and heat reduction potential in relation to vegetation coverage between green roof types. 1) In the hottest hour in a day, green roofs showed considerable potential to mitigate heat load in roof environments, which can be up to $10^{\circ}C$ difference. 2) Compared to conventional cement roofs, the extensive green roofs only have a slight potential to cool the air over green roofs. By statistical analysis of linear regression, green coverage has little to do with the reduction of air temperature; the cooling effect was proven only in nighttime. 3) Green roofs act as an insulating roof membrane, the inner substrate of green roofs remained cooler than cement roof surfaces in the daytime, but in the nighttime the green roofs generally were warmer than the cement roof surfaces. 4) The variable of vegetation coverage resulted in no significant difference in thermal behavior in the air, but had the greatest effect in keeping the substrate cool in the daytime. The high vegetation coverage also hindered the rapid cooling of the substrate in the nighttime, and therefore was warmer than other measured temperatures. In order to draw a clear conclusion to combat urban heat island effect with extensive green roofs, the experiment needs to be applied on a larger scale.

Development of Soil-cement in Earth-block Materials

  • Wiwattanachang, N;Maneein, N;Parwong, T;Nummeesri, K
    • International Journal of Advanced Culture Technology
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    • v.3 no.1
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    • pp.78-85
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    • 2015
  • In Thailand, the electricity consumption is very high with the intention of reduce high temperature in the building. Since 2000, a lot of people paying attention to Green-Building concept. A similar concept is natural building, which is usually on a smaller scale and tends to focus on the use of natural materials that are available locally. Therefore, the Earth-Block (EAB) product is appropriated approach to reduce energy consumption in the buildings. The EAB is produced with environmentally friendly process, which does not release harmful pollution and effective cost. The main significant character is durable materials for building construction. This study aims to develop the new thermal insulation by using soil-cement with vetiver grass fibre. Additionally, it describes the innovative systems used in production of EAB materials by mixing the soil-cement with vetiver grass fibre. This paper reveals lowest costs, space configurations changing and greater design flexibility for constructing the building.

Global Trend of Cement Production and Utilization of Circular Resources

  • Lim, Chaeyeon;Jung, Euntae;Lee, Seongho;Jang, Changsun;Oh, Chaewoon;Shin, Kyung Nam
    • Journal of Energy Engineering
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    • v.29 no.3
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    • pp.57-63
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    • 2020
  • In this paper, we reported that the global trend of cement production and utilization as raw materials and as a fuel. As we know, cement is one of the significant materials required for the construction industry. The recent trend of rising urbanization, both the cement and construction industry played a vital role. The cement industry is a major sustainable infrastructure for the countries. Currently, China producing cement half of the world's cement production. During the year 2018, Korea producing cements nearly 57.5 million metric tons. Waste materials are used as circular resources and also having tremendous benefits for cement production. Another important use of these circular resources is fuel for the cement industry. There is a large potential benefit of the cement industry, but it's creating a severe environmental threat. The cement industry contributes to the major emissions of CO2. This leads the global warming. As per the Paris agreement, the Korean government initiated the recycling policy of waste materials and also the utilization of circular resources for the prevention of limited natural resources and also the global warming effect.

Vegetation Effects and Properties on Green Soil Blended with Cement-Based Materials for Slope Stability (시멘트 기반 재료를 혼합한 사면 안정용 녹생토의 물성 및 식생 영향성)

  • Choi, Yoon-Suk;Kim, Joo-Hyung;Cho, Young-Keun;Kim, Ho-Kyu;Park, Ok-Yun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.2
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    • pp.117-126
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    • 2021
  • An experimental study was carried out to investigate the applicability of cement-based materials for green soil which is a soil for promoting plant growth. The results show that the shear strength of the green soil mixed with gypsum cement (No.3) was low, but the hardness (23.6mm) and pH value (7.4) was most suitable for the vegetation environment. In addition, the initial vegetation germination of green soil, which improved performance by adding a moisturizer, was slower than that of general green soil, and the conductivity value tended to be slightly higher. On the other hand, the slope adhesion of advanced green soil was high, and it was found that the plant growth rate and the regeneration capacity were superior after time passed.