• 제목/요약/키워드: gears

검색결과 813건 처리시간 0.036초

ACOUSTIC EMISSION IN BENDING FATIGUE PROCESS OF CARBURIZING SPUR DEAR BY AE SOUTCE LICATION

  • Sentoku, Hirofumi;Yamato, Hiroyuki
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1995년도 Proceedings of the Korea Automation Control Conference, 10th (KACC); Seoul, Korea; 23-25 Oct. 1995
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    • pp.142-145
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    • 1995
  • It is important from prevention of the malfunction and an important accident by the failuer, to detect a failuer in revolution devices. The acoustic emission(AE) method is expected as means that defects an abnormal phenomenon of revolution devices earlily and utilized. Although a research example by the AE method is reported regarding a gears, little reserch has been conducted using the AE method for running gears in a bending fatigue process of spur gear teeth. Therefore, in this report, with two micro AE sensors attached to the side of the gear, AE was measured in a bending fatigue process of a carburizing gear by using the power circurating-type machine and AE source location in gear teeth were required. By various analysis in these data, the AE characteristics in the fatigue damaging process of the gear tooth were determined.

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치형수정 기술을 이용한 스퍼기어설계 소프트웨어의 개발 (Development of Spur Gear Design Software using Tooth Profile Modification)

  • 김태완;황진영;조용주
    • 한국정밀공학회지
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    • 제19권10호
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    • pp.202-211
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    • 2002
  • The basic concept of 'tooth profile modification' to change a part of the involute profile to reduce the load in that area and appropriate profile modifications can help gears to run quietly and resist scoring, pitting and tooth breakage. In this study, the modification of tooth profile to make a smooth transmission of the normal loads in spur gears has been developed. The modified tooth profile has been determined by the total deflection at contact points. We use the AGMA Standard to design basic gear profile. We also developed a gear design program using tooth profile modification.

자동차용 피니언 기어의 설계 형상에 따른 내구성 해석 (Durability Analysis due to Design Shape of Pinion Gear)

  • 최계광;조재웅
    • 한국기계가공학회지
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    • 제19권7호
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    • pp.16-21
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    • 2020
  • The structural analyses were conducted with three models of pinion gears connected to the rack gear which is driven by the steering axle at an automobile. Three models 1, 2 and 3 are designed as the different pinion gears due to the vehicle type. The lower the value of maximum stress, the better the durability of model. Model 3 has the best durability among three models. Models 1 and 2 are expected to require the adjustment in order to improve the durability better. By the utilization of this study result, it is thought to apply at designing the pinion gear with durability at the automobile.

사이클로이드 곡선 및 3차 다항식 곡선기어의 치형 설계에 관한 연구 (A Study on The Tooth Creating Algorithms of The Cycloid Curve Gear and The Third Polynomial Curve Gear)

  • 최종근;윤경태
    • 한국공작기계학회논문집
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    • 제11권3호
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    • pp.80-85
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    • 2002
  • The free curve gear is a non-circular gear without any relating center, which can perform free curve motion for complicated mechanisms, and minimize the work area. In this study, an algorithms for tooth profile generation of free curve involute gear is developed. The algorithm uses the involute gear creating principle in which a gear can be generated by rolling with another standard involute one. Cycloid me and third polynomial curve gears were designed and verified by computer graphics. These gears are manufactured in the wire-cut EDM and examined in engagement with a standard spur gear. The results showed that the proposed algorithm is successful to design and to manufacture the free curve gear with concave and convex profiles.

다단 치차장치의 설계법 (Design Method for Multi-Stage Gear Drive)

  • 정태형
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.470-475
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    • 1999
  • Recently as the application of gear drive increases in high-speed and high-loading, the concern of designing multi-stage gear drive is being risen. Until now however, the research of gear drive is focused on single-stage gear drive and the design depends on experiences and know-how of designer and is carried out by trial and error. This research automated the basic design and the configuration design for two and three-stage gear drives which consist of cylindrical gears. In basic design, design is executed with two design processes, which minimize the overall volume of gear, and whose results are compared each other. In configuration design, the positions of gears are determined to minimize the volume of gearbox using the result of basic design and simulated annealing algorithm.

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기어 정렬불량에 의한 전류, 진동 및 음향방출 신호의 비교 분석 (Comparison of current, vibration and acoustic emission signal occurred by gear misalignment)

  • 구동식;이정환;김병수;양보석;최병근
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.938-942
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    • 2008
  • To detect the failures in machine, the signals of current, vibration and acoustic emission are widely used in industry. And unexpected failures of gears are not only extremely damaging but also lead to economic losses. In this paper, to detect the misalignment occurred at between two gears in gearboxes, the signals of current, vibration and AE were measured at gearbox and motor power line. FFT(Fast Fourier Transform) was used for current and vibration signal analysis to find gear failure frequency. Especially, the envelop analysis and wavelet transform were applied for AE signal. Therefore, compared with the results of three kinds of signal, the possibility of earily detection by AE is identified or checked.

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링기어의 경계조건이 가공오차를 가지는 유성기어열의 정특성에 미치는 영향 (Influence of Ring Gear Boundary Conditions on the Static Characteristics of Epicyclic Gear Trains with Manufacturing Errors)

  • 천길정;오재국
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1775-1780
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    • 2003
  • A hybrid finite element analysis was used to analyze the influence of ring gear rim thickness and spline number on the static properties of an epicyclic gear system with manufacturing errors. Both of these parameters affected the bearing force and critical stress. The effect of changes in the rim thickness on the load sharing between the gears depended on the type of manufacturing error. Ring flexibility improved the load sharing between planetary gears only in systems with planet tooth thickness or planet tangential errors; for other types of error, ring flexibility worsened the load sharing. To improve load sharing, rim thickness and spline number should be controlled within a specific range. The effect of the ring gear boundary condition was more apparent in a system with errors than in a normal system.

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전동차 감속기용 헬리컬 기어의 강도평가 (Stress Analysis of Helical Gear for a Railway Reducer)

  • 이슬;이동형;황석철;이권희
    • 한국기계가공학회지
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    • 제11권2호
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    • pp.55-59
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    • 2012
  • This study performs the bending and contact stress analyses for a pair of mating gears during rotation. The interested gears are used for a railway reducer. In general, the railway reducer needs high speed rotation, which leads to a large gear ratio. Thus, it is not easy to apply finite element method to investigate the strength performance, since the size of a gear is much larger than that of a pinion. In this study, the bending and contact stresses determined from FEM are compared with the values determined from the ISO code.

입력분기방식 하이브리드 전기자동차의 구동계 구조에 따른 동력 성능 비교 분석 (Comparative Study of Different Drive-train Driving Performances for the Input Split Type Hybrid Electric Vehicle)

  • 김정민
    • 한국기계가공학회지
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    • 제16권4호
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    • pp.69-75
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    • 2017
  • In this study, the performances of five input split type hybrid electric vehicle sub-drivetrains were analyzed. The five sub-drivetrains consist of chain, helical gears and planetary gears. For the analyzing above five sub-drivetrains, the mathematical equations were derived. From the analysis, we found that the sub-drivetrain with chain shows slower acceleration performance and larger energy consumption on the city driving. And, the sub-drivetrain with only helical gear shows smallest energy consumption on the city driving. If the sub-drivetrain can change its gear speed, it shows fastest acceleration performance, but it has largest energy consumption on the city driving due to its additional auxiliary components.

차동 링기어 방식의 고비율 유성기어 감속기 개발 (Development of High-Ratio Planetary Reduction Gears Applied Differential Ring Gear Type)

  • 박규식;이기명;김유일
    • Journal of Biosystems Engineering
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    • 제22권4호
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    • pp.497-502
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    • 1997
  • Automation facilities of greenhouses have been continuously developed. However, the conventional two-stage worm gear reducer reveals some problems, including low transmission efficiency. The worm gear reducer also have some difficulties in manufacturing and short life. Therefore, this study was performed to develop a planetary gear reducer, having a high Sear reduction ratio and high torque transmission efficiency. The planetary gear system consisted of a fixed ring gear and a 2-teeth differential ring gear turning slow, as the planetary pinion orbits fast around the fixed ring gear. The developed gear system can achieve a high speed reduction rate at one stage. The reducing system was employed to the greenhouse ventilation system. The reducer has the transmission efficiency of 70.5%, 2∼3 times longer life time, and twofold roll-up torque at an affordable price, comparing with conventional reducers. This reducer can be also applied to many industrial equipments, such as industrial crane, hoist, elevator and gondola etc.

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