• Title/Summary/Keyword: gears

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Development of a Transmission Error Measurement System and Its Adaptation to a Manufacturing Line (기어 전달오차 측정 시스템의 개발 및 라인 적용에 관한 연구)

  • Lee, Hyun Ku;Lee, Sang Hwa;Ku, Han Il;Yoo, Dong Kyu;Won, Kwang Min;Lee, Tae Hwi
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.4
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    • pp.420-427
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    • 2016
  • Diverse research on gearing systems have been made to resolve gear NVH problems for many decades, and transmission error (T.E.) has been identified as one of the main sources generating gear noises. While gear profiles and amounts of tooth modifications have influences on gear noise in the design aspect, it is found that bad manufacturing conditions such as burrs, bumps and damage, which result in improper gear operating conditions, produce gear noise with respect to manufacturing process. In this paper, T.E. measurement system was introduced to examine the gears damaged or improperly manufactured, while they are assembled, by comparing T.E. values and various gear conditions with theoretical ones. This T.E. measurement system, following grinding machining process, has been installed in a manufacturing line in 2014, and it results that the transmission rework to resolve manufacturing problems is not needed at the end of line.

A Study on Dynamic Characteristics of Rotating Transmission Using PID Control (PID 제어기를 이용한 회전전동장치의 동특성에 관한 연구)

  • Kim Jae-Kyung;Kim Jong-Tye;Kim Taek-Hyun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.5
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    • pp.41-48
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    • 2005
  • The Rotating transmission is made up of belts, mass disks and gears. This transmission is controlled electro-mechanically by the motor and operation program. The control strategy of the system can be to change belts' stiffness and the masses of mass disk and gear. This system can be modeled as a rigid body, and also finds broad application in such diverse fields as machine tools, the cruise control system In automobiles, and control in the attitude and gimbals of spacecraft. This Transmission proves the necessity and effect of a closed loop control. The study of the Rotating Transmission excited by its base motion is able not only to predict the rotational performance, but to obtain the fundamental data for vibration isolation. In this research, we compared the response characteristics of the two controllers by means of the experiments on PD controller and PID controller added on integral action. Furthermore, we studied the response abilities such as steady state error, overshoot, and ect. and the response velocities such as rising time, settling time, and ect. in the rotating transmission.

A Study on Noise Source Identification for Loading Mechanism and Rattle noise about A/V System (차량용 A/V 시스템의 구동부 소음원과 래틀 소음원에 관한 연구)

  • 홍종호;강연준;이상호;이완우;이기석
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.189-195
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    • 2003
  • This paper represents an identification procedure for leading mechanism of a car A/V system which is composed of a DC motor and a set of plastic gears. In addition, we studied dominant noise source of rattle noise generated by external forced vibration as a car drives. we made a dynamometer to produce stationary operation on loading mechanism of A/V system because noise generated by actual loading mechanism is non-stationary signal. operating the dynamometer setup at various motor speeds, sound pressure spectra are measured and the results are analyzed. its dominant noise source is also identified by using a sound Intensity technique. we made use of multi-dimensional spectral analysis to rind a dominant rattle noise. this method is so useful to eliminate coherence between vibration sources and helps us obtain coherent output spectrum of individual vibration source which make a rattle noise.

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A Prediction of the Amount of Dimensional Deformation of Addendum and Dedendum after Shrink Fitting Process (압입공정에서 기어의 이끝 및 이뿌리 변형량 예측)

  • Kim, Ji-San;Hwang, Beam-Cheal;Bae, Won-Byong;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.4
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    • pp.463-473
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    • 2011
  • The warm shrink fitting process is generally used to assemble automobile transmission parts (shaft/gear). But the fitting process can cause the dimensions of addendum and dedendum of the gear to change with respect to the fitting interference and the profile of the gear. As a result, there may be additional noise and vibration between gears. To address these problems, we analyzed the warm shrink fitting process according to process parameters; the fitting interference between the outer diameter of the shaft and the inner diameter of the gear, the inner diameter of the gear, addendum and dedendum of the gear, the heating temperature. In this study, a closed form equation for predicting the amount of deformation of addendum and dedendum in the R-direction was proposed. And the FEA method to analyze the cooling process was proposed for thermal-structural-thermal coupled field analysis of the warm shrink fitting process (heating-fitting-cooling process).

Detecting of Scuffing Failure Using Acoustic Emission (AE 센서를 이용한 스커핑 손상의 감시)

  • Cho, Yong-Joo;Kim, Jae-Hwan;Kim, Tae-Wan;Cho, Yong-Joo
    • Tribology and Lubricants
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    • v.18 no.5
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    • pp.351-356
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    • 2002
  • The surfaces of machine components in sliding contact such as bearing, gears and pistons etc. frequently operate under the condition of mixed lubrication due to high load, high speed and slip. These machine components often undergo the inception of scuffing in practical application. The scuffing failure is a critical problem in modern machine components, especially for the requirement of high efficiency and small size. However, it is difficult to find a universal mechanism to explain all scuffing phenomena because there are so many factors affecting the onset of scuffing. In this study, scuffing experiments are conducted using Acoustic Emission(AE) measurement by an indirect sensing approach to detect scuffing failure. Acoustic Emission(AE) signal has been widely utilized to monitor the interaction at the friction interface. Using AE signals we can get an indication about the state of the friction processes, about the quality of solid and liquid layers on the contacting surfaces in real time. The FFT(Fast Fourier Transform) analyses of the AE signal are sued to understand the interfacial interaction and the relationship between the AE signal and the state of contact is presented.

Micro-vibration Isolation Performance of X-band Antenna using Blade Gear (블레이드 기어를 적용한 X-밴드 안테나 미소진동 절연성능)

  • Jeon, Su-Hyeon;Kwon, Seong-Cheol;Kim, Tae-Hong;Kim, Yong-Hoon;Oh, Hyun-Ung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.893-899
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    • 2014
  • X-band antenna has been widely used to effectively transmit the high resolution image data from the observation satellite to the ground station. To achieve above mission, X-band antenna is mainly composed of the 2-axis gimbal system using stepping motors and gears. However, the micro-vibration induced by the stepping motor actuation and the imperfect gear teeth alignment during this on-orbit operation is the main source of image quality degradation. In this paper, X-band antenna combined with a blade gear for micro-vibration isolation was suggested and investigated. The structural safety of the blade gear with low rotational stiffness was confirmed by structure analysis based on the derived torque budget. The isolation performance of the X-band antenna with the blade gear was verified through micro-vibration measurement test using the dedicated micro-vibration measurement device proposed in this study.

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A Study on the Elliptical Gear Inspection System Using Machine Vision (머신비전을 이용한 타원형 기어 검사 시스템에 관한 연구)

  • Park, Jin Joo;Kim, Gi Hwan;Lee, Eung Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.1
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    • pp.59-63
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    • 2014
  • Elliptical gears are used in the oval flowmeter and oval flow meter inspects volume of water thanks to space by the elliptical shape. The purpose of this study is to judge accuracy of processing of the elliptical gear and develop inspection system using machine vision. Demand of machine vision is increasing while the factory automation is spreading and principle factor in-process inspection. But, gear inspection using the machine vision rarely used because of complex shape of gear. In this study, it seems possible that elliptical gear is inspected by inspection software using machine vision and inspection program can judge accuracy of processing of the elliptical gear designed this study.

Multibody modeling and Analysis on Difference of Pin-reaction Force and Vibration caused by Offset in Fixed Outer Ring Type Cycloidal Speed Reducer (다물체 모델링을 이용한 외륜 고정형 Cycloid 감속기의 Offset에 의한 핀반력 및 진동차이 분석)

  • Kim, Hong Ki;Lee, Ki Bok;Yoo, Hong Hee
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.11
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    • pp.1057-1063
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    • 2012
  • A cycloid speed reducer is a type of the speed reducers. The cycloid speed reducer has a eccentric rotating motion and offset to avoid some problem of assembly, so it has a disadvantage for vibration. In this paper, a multi-body dynamic model is developed for a cycloid speed reducer and the dynamic behaviors of the reducer are investigated. The cycloid speed reducer consists of cycloidal plate gears, housing gear, input shaft, output pin and shaft, and eccentric bearings. Using a CAD program, each component of cycloid reducer is modeled based on the offset and multi-body simulations are performed using Recurdyn. As a result, the pin reaction force and the amplitude of bearing displacement are increased by the offset.

Calculation of weight on netting with the changes of size and number of mesh for monofilament gill net fishing gear (그물코의 길이와 콧수의 변화에 따른 모노필라멘트 자망 그물감의 중량 계산)

  • Park, Seong-Wook
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.48 no.4
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    • pp.301-309
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    • 2012
  • A net-assembling company for gill net fishing gears makes a design based on the size of nets provided and determines floats, types of weights, and numbers. In addition, through the accurate examination of net weights in the process of fishing gear designing, it can prevent an excessive use of designing costs. The weight of twine can be easily calculated by its thickness differences, but the weight of netting has errors to be calibrated since the weight of netting is not changing exponentially with the changes of number and size of meshes. This study aims to suggest and empirically analyze the methods for estimating the weights of netting in accordance with the changes of number, size and thickness of meshes for a sound management of netting and net-assembling companies. Results indicated that the method using the knots and legs of netting was not practically usable because the errors were increased as the number of mesh increased. However, the method using netting area shown its usage potentiality with the calibration of the increasing ratio of mesh numbers.

Analysis of economic effects of expanding of biodegradable fishing gear (생분해 어구 보급 확대에 따른 경제적 효과 분석)

  • PARK, Subong;KIM, Hyun Young;YANG, Yong Su;EUH, Seung Seob;KANG, Da Young
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.55 no.4
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    • pp.372-377
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    • 2019
  • Recently, as the global problem of marine debris and marine plastics is getting serious, various ways to solve them have been proposed, and the use of the biodegradable fishing gear is proposed as an alternative. Currently, 13 types of biodegradable fishing gears are available, but their penetration rate is only 8.7%. However, the need for the use of the biodegradable fishing gear is growing as awareness of protecting marine ecosystems is growing. Therefore, in this study, the economic effects of the expansion of biodegradable fishing gear distribution in Korea's coastal areas were analyzed through the conservation of marine ecosystems, augmentation of fisheries resources, and augmentation of fishing efficiency. According to the analysis, the economic effects of 52,795 million won, 105,590 million won, and 158,385 million won was generated as the distribution of biodegradable fishing gear were expanded to 10%, 20% and 30% across all gill net and trap.