• Title/Summary/Keyword: gears

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A Study on Contact Force Analysis of Fixed Outer-Ring Type Epicycloid Plate Gear for Cycloidal Speed Reducer with Friction Effect (외륜 고정형 에피 사이클로이드 감속기의 작용력 해석법에 관한 연구)

  • Chang S.W.;Hong J.P.;Shin J.H.;Kwon S.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1652-1655
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    • 2005
  • All teeth on the cycloidal plate gear exist in the contact motion with rollers and the forces are interacted between roller gears with cycloidal plate gears. So, the contact forces and friction forces must be required to improve the accuracy in design procedures of cycloidal speed reducers. This paper presents a force analysis considered the friction effect approach derived by static force equilibrium condition, geometrical adaptation, instant velocity center method and relative velocity method. Finally, the paper develops CAD-program for the construction of the design automation using the proposed method.

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중공소재에 의한 스퍼어기어의 냉간단조

  • Choi, Jae-Chan;Heo, Gwan-Do;Kim, Chang-Ho;Choi, Young
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.224-230
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    • 1993
  • Closed-die forging of spur gears with hollow cylindrical billet has been analysed by using the upper-bound method. A kinematically admiccible velocity field has been developed. wherein, an involute curve has been introduced to represent the forging die profile. In the analysis, the deformation regions have been divided into nine zones. A constant frictional stress has been assumed on the contacting surfaces. Utilizing the formulated velocity field, numerical calcuations have been carried out to investigate the effects of various parameters, such as module, number of teeth and friction factor,on the forging of spur gears.

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A Development of Tooth Profile Modification for Spur Gear (스퍼기어의 치형수정 프로그램의 개발)

  • Hwang, Jin-Young;Hwang, Sung-Wook;Kim, Tae-Wan;Cho, Yong-Joo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.05a
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    • pp.259-266
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    • 2002
  • The basic concept of 'tooth profile modification' is to change a part of the involute profile to reduce the load in that area and appropriate profile modifications can help gears to run quietly and resist scoring, pitting and tooth breakage. In this study, the modification of tooth profile to make a smooth transmission of the normal loads in spur gears has been developed. The modified tooth profile has been determined by the total deflection at contact points. We use the AGMA Standard to design basic gear profile, We also developed a gear design Program using tooth profile modification

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A Study on the Elastic Deformation of Forged Bevel Gears and Die (단조 베벨 기어의 탄성회복과 금형변형에 관한 연구)

  • 김명곤;강우진;조종래;이정환;배원병
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.34-37
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    • 2003
  • Cold forging has several advantages as compared with conventional forming by cutting process. In this study, the elastic deformations of straight bevel gear and die induced by cold forging process are investigated to use 3D-Scanner. So we could estimate the total elastic deformation as comparing between forged bevel gears and die. And finite element analysis has been performed to predict the elastic deformation, each of cold forged bevel gear and die. The predicted values are compared with the experimental values and as a result they are well agreed with experimental data.

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Study on the Torque Calculation of Touch Free Gear Using Permanent Magnet (영구자석형 비접촉식 동력전달 기어의 전달토크에 관한 연구)

  • Boo Kwangsuck;Choi Young;Yeo Hongtae;Lee Jongil
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.12
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    • pp.119-126
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    • 2004
  • Permanent magnetic gears are magneto-mechanical devices that are widely used to replace the ordinary mechanical gear and to transmit torque without the mechanical contact. This study investigates the characteristics of touch free permanent magnetic gear according to the employing systems. The effect of the magnetic torque is analyzed by using 3 dimensional Finite Element Method (FEM). To estimate the transmission torque of FEM model, the numerical results are compared with the experimental results. The influences of geometry size, magnet number on transmission torque are obtained. As results of this paper, it is confirmed that the transmission torque behavior is associated with the configuration of the magnet numbers and the air gap between the two permanent magnetic gears.

A Study on Contact Force Analysis of Plate Gears for Cycloidal Speed Reducer with Friction Effect (마찰효과를 고려한 사이클로이드 감속기의 작용력 해석에 관한 연구)

  • 홍진표;신중호;권순만;장세원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1262-1265
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    • 2004
  • A cycloidal speed reducer is a type of the speed reducers of machinery. The cycloidal speed reducer consists of two cycloidal plate gears, housing roller gear, input shaft, output pin and shaft, and eccentric bearings. Especially the cycloidal plate gear has the peculiar parts of the teeth, because of gearing with the housing roller gear that has the several rollers on the circular line. And then all teeth on the cycloidal plate gear can be designed to contact with the rollers on the housing roller gear at the same time. Therefore the cycloidal plate gear has always contact motion with rollers and the force is interacted between roller gear with cycloidal plate gear. Because the contact force and friction force must be required to improve the accuracy in design procedures of cycloidal speed reducers, this paper presents a force analysis considered friction effect approach derived by static force equilibrium condition, geometrical adaptation, instant velocity center method and relative velocity method.

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A Study on the Improvement and Reliable Design in Sintered Spur Gear (소결치차의 성능향상과 신뢰성이 높은 소결치차 설계에 관한 연구)

  • 류성기
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 1998.05a
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    • pp.31-36
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    • 1998
  • It is very important to have exact informations on the properties and characteristics of the sintered steel as a new material of machine elements. The bending fatigue tests are performed for sintered steel bend specimens and spur gears, which are notched by using a slicing blade. The fatigue test at a constant stress amplitude is performed by using an electrohydraulic servo-controlled pulsating tester Consequently, the S-N curves are obtained and the fatigue strength. is compared with flaw depth. Accordingly, this study presents the fatigue strength of sintered spur gears, the critical notch depth of sintered steel and the effects of flaw depth on the bending fatigue strength. The enhancement of fatigue strength due to carburized treatment is clarified.

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Preliminary Mechanism Design of Multi-Stage Gear Drives by Using a Fuzzy Expert System (퍼지 전문가 시스템을 이용한 다단 기어장치 메커니즘의 초기 설계)

  • 이호영;정태형;배인호
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.7
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    • pp.185-192
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    • 2003
  • This paper proposes an efficient mechanism design system of multi-stage gear drives including not only parallel shaft gears but also non-parallel gears such as bevel and worm gear drives. The system automatically generates three dimensional structures of specification-adjusted mechanisms, and shows the sorted list of the mechanisms according to the evaluation result by using a fuzzy expert system. The list can be used as reliable candidates of the spatial mechanism structures of multi-stage gear drives. Thus, it is expected that the system can increase the efficiency of design and cut off the expenses of preliminary design considerably.

A Study on closed-die forging of Spur Gears by Upper Bound Method (상계법에 의한 스퍼어 기어의 밀폐단조에 관한 연구)

  • Choi, J.C.;Hur, K.D.;Kim, C.H.;Choi, Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.03a
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    • pp.55-62
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    • 1994
  • For theoretical estimate of closed-die forging pressure, upper-bound method is applied to the involute tooth profile. In the analysis, the deformation regions have been divided into several zones. A constant frictional stress has been assumed on the contacting surfaces. Utilizing the formulated velocity fields, numerical calculations have been carried out to investigate the effects of various parameters, such as module, number of teeth and friction factor, on the forging of spur gears. Very close agreement was found between the predicted values of forging load and those obtained from experimental results.

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Design and Characteristic Analysis of a Doubly-Fed 2-DOF Motor (2중여자 2자유도 모터의 설계 및 특성해석)

  • Lee, Jae-Sung;Kwon, Byung-Il
    • Proceedings of the KIEE Conference
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    • 2007.10c
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    • pp.65-67
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    • 2007
  • In this paper describes the design and characteristic analysis of a novel 2-DOF(Degree of Freedom) motor. For multi DOF actuating, several numbers of motors have been used. But the using of normal motors they connected each other in single joint, have necessary to a several type of complex power transmission devices. The 2-DOF motor can drive pan, tilt motion in only one unit and it is not necessary to use additional gears and links parts. Therefore by the using of 2-DOF spherical motor ran eliminate; combined effects of inertia, backlash, non-linear friction, and elastic deformation of gears. The validity of the analysis is confirmed by 3D finite element method.

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