• 한국기계가공학회지
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• 제13권5호
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• pp.28-34
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• 2014

A planetary gear train is more compact and endures greater amounts of transmission power compared to other gear systems. Although planetary gear systems operate in small volumes, they are capable of very high efficiency due to the compact combination of their gears in the planetary gear system. They also have outstanding efficiency of only 3% for power transmission, tantamount to the power loss that occurs in each of the shift stages. Given these advantages, planetary gear systems are used in the driving systems of, which are widely used in automobile transmissions, machine tools, semiconductor equipment, and in other areas in industrial fields. Current structural equipment requires higher efficiency and greater torque levels. According to these needs, we have designed a complex planetary gear system which creates higher levels of torque. In this paper, an evaluation of strength designs for the proposed planetary gear system was conducted to ensure the stability of the gear. In addition, a durability analysis based on Miner's rule was performed using RS B 0095 device.

• 드라이브 ㆍ 컨트롤
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• 제16권2호
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• pp.15-21
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• 2019

In this study, the maximum system efficiency of the electro-hydrostatic actuators was experimentally investigated, where small size external gear pumps with volumetric displacement under 1.3 cc/rev were combined with a 400W servomotor as the prime mover. Since the efficiency data of the servomotor, gear pumps and hydraulic cylinder were not provided by the suppliers, experimental apparatuses for their efficiency measurement were extra built up. When a gear pump with a volumetric displacement of 1.27cc/rev was used on an electro-hydrostatic actuator system, the maximum system efficiency was not higher than 70%. This was because the most effective operation ranges of the motor and pump did not coincide each other. In order to match their operation ranges as one of the most crucial design factors, a speed reduction mechanism can be used, such as a timing belt. It was shown in the study that the maximum system efficiency could be increased from 70% to 76% in that way.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2001년도 춘계학술대회 논문집
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• pp.170-177
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• 2001

Since plug type passenger door has two motion modes, power transmission unit must be capable of plug-in or plug-out, and sliding mode. Complex planetary gear train is proposed, which is composed of two 2K-H, I type planetary gear units. For the proposed complex planetary gear train, ranges of addendum modification coefficients which would not lead to interferences is analyzed, and optimal addendum modification coefficients among these ranges which generate the maximum efficiency are presented. Based on the interference, efficiency and torque ratio analysis results, complex planetary new train is designed and manufactured.

• 한국철도학회논문집
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• 제4권2호
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• pp.55-61
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• 2001

Since the plug type passenger door has two modes of motion, a power transmission unit must be capable of plug-in or plug-out mode, and sliding mode. Complex planetary gear train is proposed, which is composed of two 2K-H, I type planetary gear units. For the proposed complex planetary gear train, ranges of addendum modification coefficients which would not lead to interferences are analyzed, and optimal addendum modification coefficients among these ranges which generate the maximum efficiency are presented. Based on the results of analysis on interferences, efficiencies and torque ratios, the specifications for the complex planetary gear train were determined. It has been shown by tests of the complex planetary gear train manufactured that the gear train worked well with good agreements of analysis.

• 한국정밀공학회지
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• 제17권11호
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• pp.141-150
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• 2000

Continuously variable transmission(CVT) combined differential gear unit has many advantages, which are the decrease of CVT size, the increase of overall efficiency, the extension of speed ratio range, and the generation of geared neutral. It is known that such CVT can be classified into the input coupled type and the output coupled type according to the coupling location of continuously variable unit(CVU). In this paper, six different configurations of input coupled type CVT combined V-belt CVU and 2K-H I type differential gear unit are proposed. Some useful theoretical formula related to speed ratio, power flow and efficiency are derived and analyzed. The propriety of derived formula and theoretical analysis are proven by various experiments.

• 에너지공학
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• 제24권1호
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• pp.88-96
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• 2015

기어펌프는 단순한 구조를 가지면서도 신뢰성이 높고 작동과 유지가 쉽기 때문에 수력학 장치에 널리 사용된다. 일반적으로 기어펌프는 질량유량과 효율을 고려한 다양한 변수에 의해 설계된다. 본 연구에서는 기어펌프의 최적화 설계를 위해 ANSYS v15.0 CFX 상용프로그램을 사용한 3차원 유동해석을 실시하고 해석결과로부터 설계변수를 선정하도록 하였다. 즉, 기어펌프의 다양한 회전 속도 및 기어 끝단과 하우징 사이의 간극에 대한 질량유량 및 효율을 검토하였으며, 해석 결과로서, 회전 속도가 증가할수록 평균 질량유량 및 효율은 증가하였고, 기어펌프와 하우징의 간격이 증가할수록 평균 질량유량 및 효율은 감소하였다.

• 드라이브 ㆍ 컨트롤
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• 제17권2호
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• pp.19-27
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• 2020

The purpose of this study was to suggest design criteria for the HMT (hydro-mechanical transmission) of a 55 kW-class agricultural tractor, develop a simulation model, and evaluate its performance such as axle rotational speed, tractor speed, and power transmission efficiency. In this study, the HMT comprised a compound planetary gear and a HSU (hydro-static unit), and the compound planetary gear comprised two planetary gear sets. The HMT has three gear stages, and the maximum tractor speed was selected as 40 km/h. The simulation time was set at 2736 hours considering the lifetime of the tractor, and the simulation was performed for each gear stage at the engine-rated power conditions. As a result of the simulation, the axle rotational speeds for each gear stage were 39, 77, and 158 rpm, respectively. The range of tractor speed for each gear stage were 1.05-10.22 km/h, 10.74-20.17 km/h, and 20.70-41.40 km/h, respectively. The APE (absolute percentage gear) for the tractor's maximum speed between target value and simulation results were 2.20%, 0.85%, and 3.50%, respectively. Also, the power transmission efficiency for each gear stage were 0-75%, 72-81%, and 69-81%, respectively. The simulation results for the power transmission efficiency of the HMT were similar with the results of the previous research. This was a basic study on the development of the HMT for an agricultural tractor. In future studies, it is necessary to develop a tractor platform and evaluate the performance. The comparison between the simulation model and the HMT tractor should be performed.

• 유공압시스템학회논문집
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• 제8권2호
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• pp.36-41
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• 2011

Analysis of two-dimensional flow in an involute gear pump has been done by using FLUENT. Analysis extended to the turbulent flow includes the mass flow rate with functions of pressure difference between inlet and outlet, rotational velocities of involute gear, and clearances between tip of gear and housing. In general mass flow rate decreases with decreasing rotational velocity, and with increasing clearance and pressure difference. The flow rate efficiency of gear pump, which is defined with the theoretical flow rate, has been presented in terms of the above parameters.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.759-762
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• 2002

A preliminary design process in the multi-stage gear drives design is important part. a preliminary design support system which run efficiently the design is developed with fuzzy expert system. the system automatically generate the mechanism of multi-stats gear drives and select a candidate mechanism by the general expert rule and sorting using fuzzy expert system. the preliminary mechanism design of multi-stage gear drives have a short execution time, add accuracy in a preliminary design considering volume, cost, power and efficiency in preliminary, a design efficiency is increased and a preliminary design have a elasticity using a weight on variable's sorting mechanism.

• 한국자동차공학회논문집
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• 제20권6호
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• pp.61-66
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• 2012

Conventional method to transform vehicle driving condition to engine operation mode is to use vehicle road load under neutral gear and mechanical efficiency of drivetrain. But this method requires additional measurement of efficiency of drivetrain on a test rig. And this measurement is normally done at fixed speed and thus estimated accuracy of engine operation mode is not considered to be high enough. This study suggests new method to calculate engine operation mode for prescribed driving mode such as NEDC using vehicle coastdown test under gear engaged condition without measurement of mechanical efficiency of drivetrain. Coastdown test was done under neutral and gear engaged condition for comparison and also trial to extract mechanical loss of drivetrain was carried out. Calculated engine torque by conventional and newly suggested method was compared with actually measured torque of a vehicle on a chassis dynamometer during NEDC. Newly suggested method showed slightly higher accuracy of accumulated brake work during NEDC.