• Title/Summary/Keyword: gear efficiency

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A Study on the Efficiency Analysis of 2K-H Type Planetary Gear Train (2K-H형 유성기어장치의 효율해석에 관한 연구)

  • 김연수;최성욱;최상훈
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.3
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    • pp.200-207
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    • 2000
  • The analysis of interference and efficiency are important phases in the design of planetary gear train. Because most planetary gear trains contain internal gear called ring gear, interferences between ring gear and planet gear should be analyzed in the step of design and manufacturing. Addendum modification coefficient, pressure angle, speed ratio between ring gear and sun gear are governing factors for interferences. In this paper, the interferences of 2K-H I type planetary gear train based on various planetary gear trains are studied. As that results, the ranges of addendum modification coefficients which would not lead to interferences is analyzed. Based on these ranges, theoretical efficiencies are investigated as 6 configurations of 2K-H I type planetary gear train, which is based on basic efficiency, and optimal addendum modification coefficients which generate the maximum efficiency of planetary gear train are presented. To prove results of theoretical efficiency analysis, experimentations are performed.

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Interference and Efficiency analysis of 2K-H I Type Differential Gear Unit

  • Kim, Yeon-Su;Park, Sang-Hoon
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.5-14
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    • 2000
  • In the design of epicyclic gearing, the analysis of interference and mechanical efficiency is an important index. As an applied way, epicyclic gearing can be used for planetary gear drive and differential gear unit. In case that one of its components is fixed with intend, it is called planetary gear drive. On the contrary, in case that no component is fixed, it is called differential gear unit. In this paper, various design constraints and interferences are defined for 2K-H I type epicyclic gearing which is a basic arrangement of diverse epicyclic gearings. And various interferences are analyzed, and mechanical efficiency is calculated in case that 2K-H I epicyclic gearing is used for a differential gear unit as the change of gear ratio, cutter pressure angle, addendum modification coefficient. As that results, trend of mechanical efficiency is investigated in the ranges of addendum modification coefficients which would not lead to interferences, and the optimal range of addendum modification coefficient which can generate the maximum mechanical efficiency are presented. In order to prove results of theoretical efficiency analysis, experimental studies are performed.

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Development of High-Ratio Planetary Reduction Gears Applied Differential Ring Gear Type (차동 링기어 방식의 고비율 유성기어 감속기 개발)

  • 박규식;이기명;김유일
    • Journal of Biosystems Engineering
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    • v.22 no.4
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    • pp.497-502
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    • 1997
  • Automation facilities of greenhouses have been continuously developed. However, the conventional two-stage worm gear reducer reveals some problems, including low transmission efficiency. The worm gear reducer also have some difficulties in manufacturing and short life. Therefore, this study was performed to develop a planetary gear reducer, having a high Sear reduction ratio and high torque transmission efficiency. The planetary gear system consisted of a fixed ring gear and a 2-teeth differential ring gear turning slow, as the planetary pinion orbits fast around the fixed ring gear. The developed gear system can achieve a high speed reduction rate at one stage. The reducing system was employed to the greenhouse ventilation system. The reducer has the transmission efficiency of 70.5%, 2∼3 times longer life time, and twofold roll-up torque at an affordable price, comparing with conventional reducers. This reducer can be also applied to many industrial equipments, such as industrial crane, hoist, elevator and gondola etc.

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Optimal Design of a Gear Pump for Yarning (방사용 기어펌프 최적설계)

  • 천길정
    • Tribology and Lubricants
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    • v.18 no.4
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    • pp.279-284
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    • 2002
  • Optimal design program for an external gear pump for yarning has been developed. Optimization is accomplished using ADS program. Pump design parameters can be determined automatically for maximum gear efficiency with constraints considering shaft, bearing, gear and pump. Comparing the design parameters obtained by the program with those of the sample, it was verified that the program could be used as a design tool if it is modified a little.

Optimal Design of a Gear Pump for Yarning (방사용 기어펌프 최적설계)

  • Cheon, Gill-Jeong;Youn, In-Seong
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.457-463
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    • 2001
  • Optimal design program for an external gear pump for yarning has been developed. Optimization is accomplished using ADS program. Pump design parameters can be determined automatically for maximum gear efficiency with constraints considering shaft, bearing, gear and pump. Comparing the design parameters obtained by the program with those of the sample, it was verified that the program could be used as a design tool if it is modified a little.

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Analysis of Powertrain Efficiency for Input Split Type Hybrid Electric Vehicle considering Planetary-gear Efficiency (유성기어 효율을 고려한 입력분기 기반 하이브리드 전기자동차의 동력전달 효율 해석)

  • Kim, Jeongmin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.5
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    • pp.508-514
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    • 2015
  • In this paper, the powertrain efficiency is analyzed for the input split type hybrid electric vehicle. For considering the powertrain loss, the power loss models of planetary gear and motor are applied. And, the mathematic equations of powertrain speed and torque are found by using the lever analogy. With the above models and equations, the powertrain efficiency is analyzed for the 0 to 180 km/h vehicle velocity range. From the analysis results, it is found that the transmission efficiency with the power loss of planetary gear is smaller maximum 2.1% than the transmission efficiency without the power loss of planetary gear.

Coatings Properties and Efficiency Performance of Cr-DLC Films Deposited by Hybrid Linear Ion Source for Hydraulic Gear Pump (하이브리드 선형이온원에 의한 유압 기어펌프용 Cr-DLC코팅막의 특성과 효율성능)

  • Cha, Sun-Yong;Kim, Wang-Ryeol;Park, Min-Suk;Kwon, Se-Hun;Chung, Won-Sub;Kang, Myung-Chang
    • Journal of Powder Materials
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    • v.17 no.6
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    • pp.456-463
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    • 2010
  • This paper describes the results of the application of Cr-Diamond-like carbon (DLC) films for efficiency improvement through surface modification of spur gear parts in the hydraulic gear pump. Cr-DLC films were successfully deposited on SCM 415 substrates by a hybrid coating process using linear ion source (LIS) and magnetron sputtering method. The characteristics of the films were systematically investigated using FE-SEM, nano-indentation, sliding tester and AFM instrument. The microstructure of Cr-DLC films turned into the dense and fine grains with relatively preferred orientation. The thickness formed in our Cr buffer layer and DLC coating layer were obtained the 487 nm and $1.14\;{\mu}m$. The average friction coefficient of Cr-DLC films considerably decreased to 0.15 for 0.50 of uncoated SCM415 material. The hardness and surface roughness of Cr-DLC films were measured 20 GPa and 10.76 nm, respectively. And then, efficiency tests were performed on the hydraulic gear pump to investigate the efficiency performance of the Cr-DLC coated spur gear. The experimental results show that the volumetric and mechanical efficiency of hydraulic gear pump using the Cr-DLC spur gear were improved up to 2~5% and better efficiency improvement could be attributed to its excellent microstructure, higher hardness, and lower friction coefficient. This conclusion proves the feasibility in the efficiency improvement of hydraulic gear pump for industrial applications.

A study on the Analysis of Drive Efficiency by Drawbar Pull Test in the Wheeled Vehicle (경인력시험을 통한 차륜차량의 구동효율에 관한 연구)

  • 양성모;강윤수
    • Journal of the korean Society of Automotive Engineers
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    • v.9 no.2
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    • pp.34-46
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    • 1987
  • The drive efficiency is investigated with drawbar pull test to provide the basic data in the gradability and acceleration of the wheeled vehicle. As a result, the drive efficiencies are determined from 4*2 drive : Direct gear 0.89 1st gear 0.81 Other gears 0.83-0.87 4*4 high drive : Direct gear 0.85 1st gear 0.77 Other gears 0.79-0.83 4*4 low drive : Direct gear 0.83 1st gear 0.75 Other gears 0.77-0.81

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Development of a New Tooth Profile Designed for High Efficiency P/M Internal Gear Pump Rotors

  • Inui, Naoki;Ogata, Daisuke;Sasaki, Harumistu
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.940-941
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    • 2006
  • We developed a new tooth profile designed for P/M internal gear pump rotors. The theoretical discharge volume of the new tooth profile internal gear rotors is more than 10% higher than that of the same size conventional rotors. Our new profile rotors can achieve a decrease in torque, and fuel-efficiency will also be improved.

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