• Title/Summary/Keyword: gear design software

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A Study on Optimization of Tooth Micro-geometry for Wind Turbine High Speed Stage Helical Gear Pair (풍력터빈용 고속단 헬리컬 기어의 치형 최적화에 관한 연구)

  • Cho, Sungmin;Lee, Do-Young;Kim, Laesung;Cho, Sangpil;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.15-20
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    • 2014
  • The wind industry grew in the first decade of the 21st century at rates consistently above 20% a year. For wind turbine, gearbox failure can be extremely costly in terms of repair costs, replacement parts, and in lost power production due to downtime. In this paper, gear tooth micro-modification for the high speed stage was used to compensate for the deformation of the teeth due to load and to ensure a proper meshing to achieve an optimized tooth contact pattern. The gearbox was firstly modeled in a software, and then the various combined tooth modification were presented, and the prediction of transmission under the loaded torque for the helical gear pair was investigated, the normal load distribution and root stress were also obtained and compared before and after tooth modification under one torque. The simulation results showed that the transmission error and normal load distribution under the load can be minimized by the appropriate tooth modification. It is a good approach where the simulated result is used to improve the design before the prototype is available for the test.

Hybrid Control of Aircraft Landing Gear using Magnetorheological Damper (MR댐퍼를 적용한 항공기 착륙장치의 하이브리드 제어기법 연구)

  • Tak, Jun Mo;Viet, Luong Quoc;Hwang, Jai-Hyuk
    • Journal of Aerospace System Engineering
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    • v.12 no.1
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    • pp.1-9
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    • 2018
  • In this study, a hybrid control method that adjusts for the existing force control technique has been presented for consideration. The proposed hybrid control technique does away with the chattering phenomenon occurring in existing force control technique and provides high shock absorption efficiency. In order to design the controller for the landing gear with MR damper, the equation of motion of the landing gear was derived. The hybrid controller was designed after constructing a simulation model using Recur-Dyne, multi-body dynamic analysis software. The hybrid controller can reduce the maximum strut force and displacement based on the skyhook controller, and is able to get the high efficiency by making it work for the additional force control technique. In addition, an effective switching control technique and input shaping technique was applied to prevent the chattering in the drop simulation. Finally, the performance of the landing characteristics was evaluated throughout the various drop simulations.

Transmission Efficiency of Dual-clutch Transmission in Agricultural Tractors (농업용 트랙터 듀얼 클러치 변속기의 동력전달 효율 분석에 관한 연구)

  • Moon, Seok Pyo;Moon, Sang Gon;Kim, Jae Seung;Sohn, Jong Hyeon;Kim, Yong Joo;Kim, Su Chul
    • Journal of Drive and Control
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    • v.19 no.1
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    • pp.43-50
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    • 2022
  • The aim of this study was to conduct basic research on the development of a dual-clutch transmission(DCT) and automatic transmission for agricultural tractors. The DCT layout and the DCT simulation model were developed using commercial software. Power transmission efficiency of the DCT and component power loss were analyzed to verify the developed simulation model. Power loss analysis of the components was conducted according to previous studies and ISO(International Organization for Standardization) standards. The power transmission efficiency of the DCT simulation model was 68.4-91.5% according to the gear range. The power loss in the gear, bearing, and clutch DCT system components was 0.75-1.49 kW, 0.77-2.99 kW, and 5.24-10.52 kW, respectively. The developed simulation model not include the rear axle, differential gear, final reduction gear. Therefore actual power transmission efficiency of DCT will be decreased. In a future study, an actual DCT can be developed through the simulation model in this study, and optimization design of DCT can be possible by comparing simulation results and actual vehicle test.

착륙장치 기구학 해석을 위한 해영역 특성분석 연구

  • Ahn, Seok-Min;Choi, Sun-Woo;Park, Il-Kyung;Kwon, Tae-Hee
    • Aerospace Engineering and Technology
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    • v.4 no.1
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    • pp.25-30
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    • 2005
  • The 4-bar linkage is the simplest model for the simulation of a retractable landing gear. In general, a designer uses a commercial software to design a linkage, which requires tedious iterations to obtain a good solution. By applying synthesis methodology the iteration process can be reduced remarkably. However, most of solutions obtained using synthesis process may not be an optimized solution. In this study, the characteristics of the optimization solution domain has been analyzed so that an optimization process can be adapted easily to a synthesis process.

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Evaluation of Bending Fatigue Testing of Austempered Ductile Iron Spur Gears (오스템퍼링 구상흑연주철 평기어의 굽힘피로시험평가에 관한 연구)

  • Lv, Jian Hua;Zhou, Rui;Xu, Yang;Qin, Zhen;Zhang, Qi;Lyu, Sungki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.12
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    • pp.1-7
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    • 2020
  • An experimental evaluation of bending fatigue strength for austempered ductile iron (ADI) spur gears was performed using a Zwick fatigue tester. The gear material was manufactured using vertical continuous casting, resulting in the radius of the graphite grains being smaller. The stress-number of cycles curve (S-N curve) for the bending fatigue strength of the ADI spur gears thus manufactured, without any specific surface treatments, was obtained using post-processing software. It was observed that when the reliability was 50%, the allowable root stress was 610 MPa. was calculated using an analytical method as well as the finite element method, and the difference between the values calculated using the two methods is only 7%. This study provides a reliable basis to rate the reliability design of small gearboxes in automation in the future.

A Numerical Analysis for Optimal Design of Road Generator System (도로용 발전장치 최적화 설계를 위한 수치해석)

  • Lee, Suk Young
    • Journal of Energy Engineering
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    • v.23 no.3
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    • pp.163-173
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    • 2014
  • In this study, a modeling method is based on representing a road generation system with several rigid bodies, i.e, pad, shaft, torsional damper, oneway-clutch, gear system, and electricity generator. The simulation software is developed to evaluate the performance of a road generation system. It is used to determine parametric dimension for optimal design with the theoretically calculated results from the simulation software. The parametric dimensions are included as capacity, length, and angle of equipment. The transient responses at the conditions of low and high vehicle speed are compared with the calculated results as torque, power, out energy etc. Consequently, before manufacturing system, the analysis of simulation results shows that the proposed concept and system has efficiency and confidence.

A Study on Shape Optimization of High-Speed Index Table with Hypoid Gear (하이포이드기어 내장형 고속 인덱스 테이블의 형상최적화에 관한 연구)

  • Lee, Choon Man;Ahn, Jong Wook;Kim, Dong Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.2
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    • pp.179-184
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    • 2015
  • In the recent field of Machining, with the improving efficiency of processing, the index table is a key unit according to the increase of parts in available processing when working with the three axes at the same time. As an essential product of MCT, the index tables effect an influence on product quality of machined parts. Therefore, it is necessary to design the shape of index table with stability, high stiffness, lightweight structure. In this study, the optimal shape of index table was proposed using by design of experiment. The maximum displacement and stress analysis were carried out by using FEM software. The optimized shape was verified by using the statistical software. The results of shape optimization were confirmed that both displacement and stress were reduced in comparison with initial model.

Concept Car Development using Personal Digital Design Process based on Engineering Technology (공학 기술 기반 개인 디지털 디자인 프로세스를 적용한 컨셉카 개발)

  • Maeng, Joo-Won;Cho, Chong-Du
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.5
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    • pp.9-19
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    • 2010
  • Every car manufacturer desires to reduce the new car development time spent in improving the safety, NVH, lightweight, reliability and environment friendly features of the car. Other considerations such as planning, exterior and interior styling, packaging, color, and material selection increase the complexity of the car design process. This paper proposes a personal DDP (Digital Design Process) to utilize the engineering analysis and design/styling software for car design. DDP can be efficiently used by a team of car research center or a studio with small number of engineers, helping ordinary engineers becoming ambidextrous in design as well as engineering applications. The concept model starts from idea sketch, rendering, and 3D surface model with CAS (Computer Aided Styling) to the final safety estimation by using proposed DDP based on engineering technology (CAD, CAE). The concept model proposed a hydrogen fuel cell sports coupe which could be available within next 10 years. The proposed DDP can not only reduce the new car development time but also be adapted into designing of varied products such as aircraft, yacht, electrical equipment and sports gear.

A Study on the Dynamic Characteristics of a Electric Motor Clutch for Commercial Vehicles (상용차용 전동식 클러치의 동적특성에 관한 연구)

  • Cho, Ihnsung;Jung, Jaeyoun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.1
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    • pp.52-58
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    • 2014
  • To improve the performance of clutch actuator of clutch-by-wire system for commercial vehicles, it is necessary to understand the driving characteristics of the system. To explain and predict the effects of driving characteristics on clutch characteristics, AMESim software is used. The simulation model of clutch-by-wire system is developed in the AMESim environments under the geometrical dimensions and driving mechanisms of the clutch-by-wire system, such as the rotation speed of the DC motor, the gear ratio of the reducer, the design parameters of the release fork, the coefficient of the clutch diaphragm spring, and so on. The results show that the theoretical analysis of the clutch-by-wire system for commercial vehicles using the AMESim software find out the driving characteristics of the clutch actuator, and predict the performance characteristics of the clutch-by-wire system.

Introduction and Application for Cardiocerebralvascular Center (심뇌혈관 센터를 위한 Cardiac PACS의 도입과 적용 사례)

  • Kim, Jung-Su;Cho, Moo-Seong
    • Korean Journal of Digital Imaging in Medicine
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    • v.12 no.1
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    • pp.9-14
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    • 2010
  • Based on the cardiac PACS application collected from three university hospitals across the country, this research showed us a composition method of a server and storage devices with conditions in the field. Also, we founded the practical use of software making the best of cardiovascular PACS features. In addition, it also examined the components and requirements of the key functions that are available in the cardiovascular sector. We will be investigated the design experience and applications on stable storage and transmission of large video clip data, cardiovascular analysis, and gear interlocks through the study.

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