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Improvement of Gasoline Engine Performance by Modifying the Engine Cooling System (엔진 냉각계 개선을 통한 가솔린엔진의 성능 향상)

  • 류택용;신승용;이은현;최재권
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.3
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    • pp.1-10
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    • 1998
  • In this paper, we investigated the improvement of characteristics of knock, emission and fuel consumption rate by optimizing the location and size of water transfer holes in cylinder head gasket without change of engine water jacket design itself. The cooling system was modified in the direction of reducing the metal temperature in the head and increasing the metal temperature in the block. The optimization of water transfer holes in cylinder head gasket was obtained by "flow visualization test". The water transfer holes were concentrated in front side of the engine in order to reduce thermal boundary layer in the water jacket of No. 2 and No. 3 combustion changer in the cylinder head, which would have a large knock intensity, and increase thermal boundary layer in the water jacket of the cylinder block. When the modified coolant flow pattern was applied as proposed in this paper, the knock characteristic was improved. The spark timing was advanced up to 2$^{\circ}$ in low and middle speed range at a full load. In addition, HC emission at MBT was reduced by 5.2%, and the fuel consumption rate was decreased up to 1% in the driving condition of 2400 rpm and 250 KPa. However, since this coolant flow pattern mentioned in this paper might deteriorate the performance of vehicle cooling system due to the coolant flow rate reduction, a properly optimized point should be obtained. obtained.

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Modeling for vibration analysis of a drum washing machine using axiomatic design (공리적 설계를 이용한 드럼 세탁기의 진동 해석 모델링)

  • Kim S.H.;Choi D.H.;Hwang W.B.;Kim Y.S.;Jung B.S.;Kang D.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.561-564
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    • 2005
  • The quality of a rotating body such as a washing machine depends on the vibration characteristics. So, the researches to reduce the vibration of a washing machine are actively performing, but it is very difficult to conduct these experiments because there are many design parameters affecting the vibration behavior. Accordingly, in this study it was complete to build a modeling of a drum washing mashing to analyze and predict vibration behaviors. The design parameters which affect the vibration were found, and the method for the systematic analysis of the design parameters was suggested using axiomatic design. In the previous study, the effect of the gasket has not considered on vibration behaviors, but in this study it was considered. The simulation results showed good agreements with the experimental results in the vibration displacement and the vibration tendency of a drum washing machine.

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High Performance Electrode of Polymer Electrolyte Membrane Fuel Cells Prepared by Direct Screen Printing Process (직접 스크린 프린팅법으로 제조된 고분자 전해질 연료전지의 고성능 전극)

  • 임재욱;최대규;류호진
    • Journal of the Microelectronics and Packaging Society
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    • v.11 no.1
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    • pp.65-69
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    • 2004
  • Screen printing it one of the most popular methods for the fabrication of catalytic layer in electrode of polymer electrolyte membrane fuel cells (PEMFCs) due to its convenience and adaptability. This paper suggests an improved screen-printing method, which is rather simple suppressing the swelling trouble without additive process and competitive with very low Pt loading in comparison with the previous methods. Particularly, the gasket unified MEA made better performances than the other especially at high current area due to blocking effect on the gas leakage during the operation. These methods give us more simplified and faster fabrication chances.

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Fatigue Fracture of NBR-coated SUS301 Thin Plate for MLS Gasket (MLS 가스겔용 NBR 피복 SUS301 박판의 피로파손)

  • Han, Byoung-Kee;Cho, Sung-San;Chang, Hoon;Kim, Beom-Keun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.207-212
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    • 2004
  • Full-beads of multi-layer steel engine head gaskets that are used to seal the combustion gas between the head and the block are subject to cyclic bending stresses due to the variation of the head/block gap during engine operation. The S-N curve for the fatigue durability assessment of the full-bead formed on NBR-coated SUS301 thin plate is deduced from the axial fatigue test results because of the difficulty in conducting the bending fatigue test of thin plate. The experimental verification of the deduced S-N curve is presented. It is shown that the NBR coating increases the endurance limit of the plate significantly. Mechanism of crack nucleation and propagation in the full-bead is discussed with photographs of the fatigue cracks.

A Study on the Design Parameters of a Gasket and Innercase of a Refrigerator to Reduce Dew Generation on the Outer Surface (표면의 이슬 맺힘 저감을 위한 냉장고 가스켓 및 냉동냉장실 내벽 구조개선에 관한 연구)

  • Kang, Seok-Hoon;Kim, Seong-Jin;Kim, Ju-Hwan;Min, June-Kee;Sohn, Chang-Min;Park, Sang-Hu
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.4
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    • pp.457-463
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    • 2012
  • Current refrigerators are designed to have thin doors and walls to facilitate user convenience and increase inner storage space. However, the thin doors and walls gives rise to the problem of dew generation on the outer surface of a refrigerator due to a large critical temperature difference between the outer wall and the room air; So far, an electric heater is commonly used for making the dew to evaporate; in this case, the heater inevitably requires additional electrical power. We propose a new approach to reduce the dew generation in a refrigerator by redesigning the gasket and varying the thickness of the inner case of the refrigerator. The results of simulations performed in this study indicate that the surface temperature in the region where dew was generated was increased by approximately $0.39{\sim}3.07^{\circ}C$ without the use of a heater.

UHV Materials (초고진공계재료)

  • 박동수
    • Proceedings of the Korean Vacuum Society Conference
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    • 1998.02a
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    • pp.24-24
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    • 1998
  • 반도체장비를 포함하는 초고진공장비의 園훌化가 급속히 그리고 절실히 요구되고 있는 것이 현실정이다. 當面해서 실현할 국산진공장비의 대상은 廣範圍하다. 즉, 각종 진공 pump ( (rotary, dry, diffusion, cryo, ion, turbo melecular pump), 진공 chamber, 진공 line, gate valve 를 위 시 한 진공 V머ve, flange, gasket, fl않d야lU, mainpulater 퉁 진공 部品이 다. 진공계 의 핵심 은 適切하고 優良한 진공재료의 선태파 사용이다. 진공장비는 사용자가 원하는 진공도를 원하 는 시간 동안 륨空度를 유지해 주어야 한다. 진공재료 선태의 기준사항은:(1) 기체의 透過성 (2) 薰했훌 (3) 혔體放出특성 - -outgassing과 degassing- (4) 機械的 량훌度 (5) 온도 의존성 (6) 化學톡성 (7) 加I성 및 鎔接 성 (8) 課電특성 (9) 磁氣특성 (10) 高速함子 및 放射線 특성 (11) 經濟성 및 調達생 둥이 다. 우량한 초고진공계재료는 풍부하게 개발되어 왔고, 또 新材料들이 개발되고 있다. 여기에서는 주로 초고진공 내지는 극고진공계의 構造材料, 機能材料, 部品材料 일반파 몇가지 신재료의 특 성에 관해서 記述한다. M Mild SteeHSAE, 1112, 1010, 1020, 1022, etc)., S Stainless SteeHAlSI, 304, 304L, 310, 316, 321, 347): 구조재료, chamber, fl하1ges A Aluminum과 Alloys (1060, 1100, 2014, 4032, 6(뻐1): 구조재료, chamber, flanges, gaskets A AI, Al 떠loy는 SS에 代替하는 역 할올 시 작하고 있다. C Copper, Copper Alloys(C11$\alpha$)0, C26800, C61400, Cl7200): 내장인자, gasket, cryopanel, tubing T Titanium, Ziriconium, Haf띠um 및 Alloys: 특히 Ti은 10n pump 용 getter material 이 외 에 U UHV,XHV용 chamber계로서 관심올 끌고 있다. N Nickel, Nickel Alloys (200, 204, 211, monel, nichrome): 부식 방지 , 전자장치 , 자기 장치 귀 금속(Ag, Au, Pt, Pd, Rh, Ir, Os, Ru): 보조부품, gasket, filament, coating, thermocouple, 접 합부위 T TiC, SiC, zrC, HfC, TaC 둥의 탄화물과, BN, TiN, AlN 동의 질화물, 붕화물이 둥장하고 었 다. 유리: Soda Lime, Borosilicate, Potash Soda Lead: View Port, Chamber envelope C Ceramics: AlZ03, BeO, MgO, zrOz, SiOz, MgOzSiOz, 3Alz032SiOz, Z$textsc{k}$hSiOz S상N4: e electrical, thermal insulators, crucibles, boats, single crystals, sepctr려 windows 저자는 최근 저자들이 발견한 Zr-Ti-Cu-Ni-Be amorphous alloys coated cham뾰r가 radiation p proof로 이용될 수 있는 사실을 점검하고 었다 .. Z.Y. Hua 들은 Cs3Sb를 새로운 photocathode 재료로 보고하고 있다.

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Review of the Sealing on the Cylinder Head Gasket in the InternalCombustion Engine(1) (내연기관 실린더 헤드 가스켓의 밀봉에 관한 조사(1))

  • 오성환
    • Journal of the korean Society of Automotive Engineers
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    • v.7 no.4
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    • pp.9-17
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    • 1985
  • 엔진이 고성능화가 되어감에 따라 실린더 헤드 가스켓 재료나 밀봉(sealing) 구조가 계속해서 변 천되어 가고 있고 이는 엔진의 성능향상이 헤드 가스켓에 의해 크게 좌우된다는 것을 알려준다. 그러나 종래에는 헤드와 엔진보아(bore) 간의 밀봉문제가 가스켓만의 문제로 해서 검토하는 경우 가 많았다. 거기에다 검토 되어지는 것도 엔진의 개발 최종단계에서 이기 때문에 엔진을 개선할 수 없어 여러 가지 문제점을 가스켓이 부담하는 경우가 많았다. 그에 의한 무리한 대책은 나중 에 여러 가지 문제를 야기하는 결과를 가져다 준다. 그래서 여기서는 실린더 헤드 가스켓에 관 한 전반적인 내용을 서술하고자 한다.

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Structural analysis in Metal bipolar plate of Fuel Cell Stack (금속분리판 연료전지 스택의 구조 해석)

  • Lee, Sang-Min;Jeon, Ji-Hoon;Lee, Chang-Woo;Suh, Jung-Do;Chang, Hoon;Kim, Sae-Hoon;Lee, Sung-Ho;Hwang, Woon-Bong
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.101-104
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    • 2007
  • Mechanical behavior in metal bipolar plate of a fuel cell stack was studied using finite element analysis. The fuel stack is essentially composed of a metal bipolar plate (metal BP), a gasket, an end plate, a membrane electrolyte assembly (MEA), and a gas diffusion layer (GDL). It is important to maintain a suitable fastening force of Metal BP, because it influences the power efficiency of the fuel cell stack. After a gasket and a GDL are placed on the metal BP, the reaction force with the displacement is measured. The channel of metal bipolar plate is replaced by a simple geometrical plate. The results of FEM are similar to those of experiment. Therefore mechanical behavior in metal BP of a fuel cell stack can be estimated by using FEM.

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Airborne Asbestos Fiber Concentration in Korean Asbestos-Related Industry from 1994 to 2006 (1994년부터 2006년까지 한국 석면취급 사업장의 석면 노출농도)

  • Yi, Gwangyong;Shin, Yong Chul;Yoon, Chungsik;Park, Dooyong
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.23 no.2
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    • pp.123-136
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    • 2013
  • Objectives: This paper was prepapred to report airborne asbestos fiber concentrations in asbestos textile, brake-lining, commutator, and building materials manufacturing industries, and some other asbestos related industries in Korea from 1994 to 2006. Methods: Airborne asbestos data that have been sampled and analyzed in the above industries during 1994-2006 were collected. These data were reviewed to scrutinize the qualified data based on the records such as sampling and analyzed method and quality control procedures. All asbestos data were generated using the National Institute for Occupational Safety & Health (NIOSH) Method 7400. Results: Average concentration of asbestos fiber was 2.14 fibers/cc(0.02-15.6 fibers/cc) in the asbestos textile industry, 0.26 fibers/cc(0.01-1.01 fibers/cc) in the building-materials industry, 0.15 fibers/cc(0.01-0.93 fibers/cc) in the brake-lining manufacturing industry, and 0.14 fibers/cc(0.03-1.36 fibers/cc) in the commutator producing industry. For these industries, the percentage of samples of which asbestos fiber concentrations above the limit of exposure(0.1 fibers/cc) was 97.6% in the asbestos textile industry, 62.3% in the building-materials industry, 53.5% in the brake-lining manufacturing industry, and 34.3% in the commutator producing industry. Asbestos fiber concentration was below the limit of exposure in the gasket producing, petrochemistry, musical instrument producing industries, and the brake-lining exchange operations. Conclusions: Airborne asbestos fiber level in the asbestos textile, brake-lining producing, commutator and building-material producing industries was above the limit of exposure, but in the gasket producing, petrochemistry, musical instrument producing industries and the brake-lining exchange operations were below the limit of exposure.

A Study on the Analysis of a Negative Pressure in the Seawater Line of a Main Centeral Cooler (MCC) for a Large LNG Ship (대형 LNG선 주냉각기 해수라인의 부압현상 해석에 관한 연구)

  • Jin, Chang-Fu;SaGong, Woon-Gon;Kim, Jong-Gyu;Kim, Chung-Sik;Song, Young-Ho;Choi, Soon-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.6
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    • pp.893-900
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    • 2008
  • The heat exchangers in the ships have been changed from the conventional shell & tube type to the plate type due to some merits as a compactness, a high thermal efficiency and a light-weight. In recent. it is reported that the vacuum phenomena were occurred in the seawater outlet piping of a main central cooler (MCC) on the ships. From the viewpoints of a common sense, the vacuum pressure in the seawater piping is rare event and difficult to be convinced because the seawater is pumped into the piping by a seawater pump with a high discharge head. However, the occurrence of a vacuum pressure in the seawater line of an MCC is real situation and often gives a severe damage to a rubber gasket of an MCC with a plate type heat transfer area. In this study, we analyzed the vacuum pressure in the seawater line of an MCC by using the simpl Bernoulli's equation and found that the vacuum pressure in the seawater line of an MCC is inevitable untill the installation postion of an MCC is not lowered.