• Title/Summary/Keyword: gasket

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Computational Approach to Improve Coolant Flow Characteristics for the SI Engine (수치해석적 접근을 통한 불꽃점화 엔진의 냉각수 유동특성 개선)

  • Lee, Sang-In;Park, Sung-Young
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.12
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    • pp.3553-3558
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    • 2009
  • This study has been conducted to improve coolant flow pattern in the gasoline engine. Flow field has been calculated for the coolant passage mainly around the exhaust ports and valves. For the original model, a flow stagnant region has existed between exhaust valves of the second cylinder. To improve coolant flow characteristics, coolant passage area has been re-modeled and optimized. Furthermore, for the improved coolant core model, coolant passage under the exhaust manifold has been added to reduce exhaust-gas temperature. It was found that the flow through a gasket plays a critical role for the flow in the cylinder head and around exhaust valves. Finally, coolant flow around exhaust valves and in the cylinder head has been improved in terms of flow rate distribution.

Study on the Crevice Corrosion Behavior of 55400 in Marine Environment (해양환경 중에서 SS 400 강제의 간극부식거동에 관한 연구)

  • 임우조;윤병두
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.6
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    • pp.1336-1340
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    • 2001
  • Due to increase of air pollution substance, such as $SO_2$,$SO_3$, H2S ,CO, HCI, $Cl_2$ and so on, the operating environment of mechanical equipment and facilities like generating plants, ships, metal structure etc., are acidified and corroded. In these environments, the crevice corrosion of marine facilities frequently occurs at crevice like jointed bolt, gasket or sealant, riveted plates, contact of metal with non-metallic solids etc. Therefore, this paper was studied on the crevice corrosion behavior of mild steel(SS 400) in marine environment. In a variety of NaCl solutions, the aspect of he .crevice corrosion and polarization behavior under the crevice corrosion was investigated. The main results obtained are as follows: 1) Under crevice corrosion, the open circuit potential become less treble as the concentration of NaCl solution increased. 2) The corrosion current density of mild steel was high drained as the concentration of NaCl solution increased by 3.5%, but in the concentration increased over 3.5%, the corrosion current density was low drained. 3) The crevice corrosion is more sensitive to the synergy effect of dissolved oxygen and NaCl.

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Study on the Crevice Corrosion of Mild Steel in Fluid Environment (유체환경 중에서 연강재의 간극부식에 관한 연구)

  • Lim, Uh Job;Yun, Byoung Du
    • 유체기계공업학회:학술대회논문집
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    • 2000.12a
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    • pp.373-378
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    • 2000
  • The crevice corrosion of local corrosion occur when the gap exist on metal surface. This crevice corrosion happen to region such as flange of pipe, contact part of casing, under gasket and packing, between valve disk and seat of pump etc. Especially The crevice corrosion of mild steel(SS 400) get serious. This paper was studied on the crevice corrosion of SS 400 in fluid environment. In $0\%,\;2\%,\;3.5\%,\;5\% NaCl$ solution, the aspect of the crevice corrosion and polarization behavior under the crevice corrosion was investigated. And Weight loss rate of SS 400 with crevice and non-crevice was measured according to the NaCl concentration. The main results obtained are as follows : 1) Under crevice corrosion, the corrosion potential become less noble as the concentration of NaCl solution increased. 2) The current density under open circuit potential was high drained as concentration of NaCl solution increased by $3.5\%$ but the concentration increased over $3.5\%$, the current density was low drained. 3) The weight loss rate of SS 400 was increased as concentration of NaCl solution Increased by $3.5\%$, but the concentration increased over $3.5\%$, that of SS 400 was decreased. 4) Effect of oxygen for crevice corrosion in the concentration of $3.5\%$ NaCl solution become sensitive than that $0\%$ NaCl solution.

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A Study on the Contact Stress Analysis for X-ring (X-ring의 접촉 응력 해석에 관한 연구)

  • Lee, Hyun-Seung;Lee, Young-Shin;Lee, Jung-Hyun;Chun, Byong-Sun;Baek, Joon-Ho;Kim, Suk-Yoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.9
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    • pp.733-739
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    • 2008
  • The X-ring is a elastomer with X-shaped cross-section used as a mechanical seal or gasket. Such a X-ring was equipped in a groove and compressed between two or more parts, acts as a seal on the interface. This study aims to detect contact stress and deformed shape of a X-shaped ring shell under various compressive contact conditions. A contact stress analysis was carried out by finite element analysis. The effect of compression rates and thickness design variable was analyzed. X-ring kept up the double seal until a compression rate of 20%. The maximum stresses of the X-ring was occurred at the top and bottom corner. The maximum contact stress of X-ring was rapidly increased according with the compression rate. The X-rings with thickness design variable from 1.3 mm to 1.5 mm had comparative low stress levels.

Structural Analysis on the Heavy Duty Diesel Engine and Optimization for Bearing Cap (대형 디젤엔진의 구조응력해석 및 베어링 캡의 최적설계)

  • Lee, Jae-Ok;Lee, Young-Shin;Lee, Hyun-Seung;Kim, Jae-Hoon;Jun, Joon-Tak;Kim, Chul-Goo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.5
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    • pp.402-410
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    • 2008
  • The heavy duty diesel engine must have a large output for maintaining excellent mobility. In this study, a three dimensional finite element model of a heavy-duty diesel engine was developed to conduct the stress analysis. The FE model of the heavy duty diesel engine main parts consisting with four half cylinder was selected. The heavy duty diesel engine parts includes with cylinder block, cylinder head, gasket, liner, bearing cap, bearing and bolts. The loading conditions of engine were pre-fit load, assembly load, and gas load. As the results of structural analysis, because the stress values of cylinder block and bearing cap did not exceed the basic design can be satisfied. But on the part which contacts with cylinder block and bearing cap the stress value exceeds the allowable strength of material. In order to decrease the stress at that part, it was optimized with parametric study.

Stress-Strain Behavior and Electrical Resistive of Conductive Silver Particle/Silicone Composite Pastes with Surface Modification (표면처리에 따른 도전성 은입자/실리콘 복합 페이스트의 응력-변형율 거동 및 전기비저항 특성)

  • 이건웅;방대석;박민;조동환
    • Composites Research
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    • v.17 no.5
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    • pp.61-67
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    • 2004
  • This paper reports the electrical conductivity and the stress-strain behavior of silver particle-filled silicone composite pastes for electromagnetic interference (EMI) shielding gasket materials. The percolation threshold (critical concentration) of the composite paste obtained by incorporating irregular sphere-shaped silver particles and room temperature vulcanizing (RTV) silicone resin was determined from the electrical conductivity result. At about 28 vol% Beading of untreated silver particles, the percolation phenomenon occurred and at this critical concentration, the volumetric resistivity, the tensile strength, and the elongation of the pastes were investigated. This work also suggests that the stress-strain characteristics of a composite paste filled with metal particles above the percolation threshold may be effectively improved by properly selecting a coupling agent.

Seismic assessment and finite element modelling of glazed curtain walls

  • Caterino, Nicola;Zoppo, Marta Del;Maddaloni, Giuseppe;Bonati, Antonio;Cavanna, Giovanni;Occhiuzzi, Antonio
    • Structural Engineering and Mechanics
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    • v.61 no.1
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    • pp.77-90
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    • 2017
  • Glazed curtain walls are façade systems frequently chosen in modern architecture for mid and high-rise buildings. From recent earthquakes surveys it is observed the large occurrence of non-structural components failure, such as storefronts and curtain walls, which causes sensitive economic losses and represents an hazard for occupants and pedestrians safety. In the present study, the behavior of curtain wall stick systems under seismic actions has been investigated through experimental in-plane racking tests conducted at the laboratory of the Construction Technologies Institute (ITC) of the Italian National Research Council (CNR) on two full-scale aluminium/glass curtain wall test units. A finite element model has been calibrated according to experimental results in order to simulate the behavior of such components under seismic excitation. The numerical model investigates the influence of the interaction between glass panels and aluminium frame, the gasket friction and the stiffness degradation of aluminium-to-glass connections due to the high deformation level on the curtain walls behavior. This study aims to give a practical support to researchers and/or professionals who intend to numerically predict the lateral behavior of similar façade systems, so as to avoid or reduce the need of performing expensive experimental tests.

A Development of the Side Inspection System for A Circularity Using 8 Side Mirrors Method (8각 미러에 의한 원형제품의 측면검사시스템 개발)

  • Lee, Kyu-Hun;Kim, Yong
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.12
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    • pp.56-63
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    • 2008
  • In this study, a side inspection system for circular o-ring, bolt, plastic and gasket using 8 side mirrors has been developed. The system is comprised of a CCD camera, an illumination, the first 8 mirrors and the second 8 mirrors, and moreover the image processing algorithm for detecting three different type samples is developed. The effectiveness of this algorithm was experimentally verified with three different type samples, and the inspection process is completed within max 0.2 second by help of smart camera. It is envisaged that this inspection method for side inspection system of a circular will have a wide application in the future industry.

SIMULATION OF KNOCK WITH DIFFERENT PISTON SHAPES IN A HEAVY-DUTY LPG ENGINE

  • CHOI H.;LIM J.;MIN K.;LEE D.
    • International Journal of Automotive Technology
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    • v.6 no.2
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    • pp.133-139
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    • 2005
  • In this study, a three-dimensional transient simulation with a knock model was performed to predict knock occurrence and autoignition site in a heavy-duty LPG engine. A FAE (Flame Area Evolutoin) premixed combustion model was applied to simulate flame propagation. The coefficient of the reduced kinetic model was adjusted to LPG fuel and used to simulate autoignition in the unburned gas region. Engine experiments using a single-cylinder research engine were performed to calibrate the reduced kinetic model and to verify the results of the modeling. A pressure transducer and a head-gasket type ion-probe circuit board were installed in order to detect knock occurrences, flame arrival angles, and autoignition sites. Knock occurrence and position were compared for different piston bowl shapes. The simulation concurred with engine experimental data regarding the cylinder pressure, flame arrival angle, knock occurrence, and autoignition site. Furthermore, it provided much information about in-cylinder phenomena and solutions that might help reducing the knocking tendency. The knock simulation model presented in this paper can be used for a development tool of engine design.

Performance Characteristics of CNG Engine at Various Compression Ratios (압축비 변경에 따른 CNG기관의 특성 연구)

  • Kim Jin-young;Ha Jong-yul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.4
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    • pp.145-151
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    • 2005
  • Natural gas is one of clean fuels that can replace petroleum-based fuels, because it has low exhaust emission, comparatively high thermal efficiency and abundant deposits. In this addition, owing to high octane number and wide lean flammability limit, it has a strong point to increase the compression ratio. For this reason, the research is being actively executed to increase the generating power and thermal efficiency of the engine by raising the compression ratio through utilization of high octane number relevant to development of CNG engine. In this study, 0.63L single cylinder diesel engine has been used to alter easily compression ratio. Compression ratio has gotten under control by modifying the thickness of gasket between cylinder head and block without major structural modifications. As the result, as compression ratio has increased, generating power and fuel consumption ratio have been improved. As for emission concentration, as compression ratio has increased, THC concentration has been decreased while exhause concentration of NOx increased. In case compression ratio has excessively increased, brake output decrease and cycle variation have been increased. As the result acquired by analyzing brake output, fuel consumption ratio, cycle variation and exhaust, the engine driving condition has acquired $\varepsilon=13$ as the optimal compression ratio in this study.