• Korean Chemical Engineering Research
• /
• v.48 no.2
• /
• pp.129-139
• /
• 2010

Coal gasification process, which had developed originally to convert coal from hydrogen and carbon monoxide, has used and developed in many countries because of environmental advantages such as carbon dioxide storage, decrease of pollutants and so on. Generally entrained-flow gasification process using pulverized coal under $75{\mu}m$ is used in Integrated Gas Combined Cycle(IGCC) because of easy scale up and high efficiency of energy conversion. Especially entrained-flow gasifers with coal water slurry have been used in many applications due to its fully developed technologies. In this paper, several technologies for coal-water slurry gasification that involves slurry preparation, burner, gasifier, slag melting and numerical simulation for plant design and operation were investigated. Entrained-flow gasification with coal water slurry can be used for synfuel production, SNG, chemicals as well as IGCC. To develop hybrid gasification process and use different types of coal, it is necessary to develop new technologies that will increase efficiency of the process.

• Journal of the Korean Institute of Gas
• /
• v.17 no.5
• /
• pp.28-36
• /
• 2013

The underground coal which is buried in the ground will have a lot of attention to overcome energy crisis as an energy resources standpoint. Many studies of underground coal gasification have been also conducted because of its advantage which does not require mining. In this study, the simulation of underground coal gasification process was carried out with Aspen Plus. This study was executed by Rock Mountain 1 Underground Coal Gasification project in the United States in the late 1980s as a reference. Sensitivity analysis proceeded to investigate synthesis gas characteristics following different injection condition of oxidizing agent. The underground coal gasification model has been implemented. That is divided into drying, pyrolysis, char gasification and the simulation results was confirmed by the production gas flow, yield of synthesis gas and amount of gasified carbon from results of the actual experimental data.

• Journal of the Korea Organic Resources Recycling Association
• /
• v.17 no.2
• /
• pp.59-72
• /
• 2009

In order to utilize sewage sludge as a heat source of energy, it goes without saying that the fuel should be clean and pose no threat to the environment. As a consequent, it should not contain even minute quantities of heavy metals / impurities. The SOCA (Sludge-Oil-Coal- Agglomerates) fuel can meet all these requirements. SOCA being a solid fuel can be gasified for the production of clean energy. Wet catalytic gasification is the most appropriate process for SOCA containing nearly 60% water. It is important to note that the SOCA thus obtained inherits ca. 40~50% of sulfur from the coal used. It can poison the catalyst during catalytic gasification process. Consequently, it becomes important to choose a proper catalyst for the gasification. Calcium was found to be ideal choice as a catalyst for the gasification of SOCA. The optimal gasification was performed at $850^{\circ}C$ with water vapor. The role of fuel-N is of utmost importance in the gasification of SOCA. The gasification should be controlled to reduce the production of HCN to a minimum and enhance its conversion to $N_2$ and/or $NH_3$.

• Journal of Energy Engineering
• /
• v.24 no.3
• /
• pp.150-163
• /
• 2015

Gasification technology is one of the representative next-generation fossil fuel utilization technologies, converting low grade fossil fuels such as coal, heavy residue oil, pet-coke into highly clean and efficient energy sources. Accordingly, related market demand for gasification technology is ever increasing steadily and rapidly. A few years ago, conventional pulverized coal utilization technology had an edge over the gasification technology but the most significant technical barrier of limited capacity and availability has been largely overcome nowadays. Futhermore, it will be more competitive in the future with the advancement of related technologies such as gas turbine, ion transfer membrane and so on. China has recently completed a commercialization-capable large-scale coal gasification technology for its domestic market expansion and foreign export, rapidly becoming a newcomer in the field and competing with existing US and EU technical leadership at comparable terms. Techno-economic aspect deserves intensive attention and steady R&D efforts need to continue in organized, considering that gasification technology is quite attractive combined with $CO_2$ capture process and coal to SNG plant is economically viable in Korea where natural gas is very expensive. In the present paper, recent technology development and commercialization trend of many leading companies with coal gasification expertise have been reviewed with significant portion of literature cited from the recently held '2014 Gasification Technology Conference'.

• Clean Technology
• /
• v.20 no.3
• /
• pp.218-225
• /
• 2014

Catalytic gasification of raw coals at mild condition is not realized yet mainly due to deactivation of catalysts via their irreversible interaction with mineral matters in coal. In this work, the gasification behavior of ash-free coal (AFC) was compared with that of the parent raw coal. In order to modify the gasification conditions, the raw coal gasified with fixed variables (water supply, space velocity, temperature, catalysts) in a fixed bed reactor. When catalysts are added by physical mixing method with coal, $K_2CO_3$ was the most effective additives for steam gasification of coal. However, the activity of ash-free coal (AFC) was much less reactive than raw coal due to high temperature extraction in a 1-methylnaphthalene under 30bar at $370^{\circ}C$ for 1 h, almost removed oxygen functional groups, and increased carbonization. The addition of $K_2CO_3$ in AFC achieved higher conversion rate at low temperature ($700^{\circ}C$). At that time, the molar ratio of gases ($H_2/CO$ and $CO_2/CO$) was increased because of water-gas shift reaction (WGSR) by addition of catalysts. This shows that catalytic steam gasification of AFCs is achievable for economic improvement of gasification process at mild temperature.

• 한국신재생에너지학회:학술대회논문집
• /
• 2007.11a
• /
• pp.417-423
• /
• 2007

Oxy-gasification or oxygen-blown gasification, enables a clean and efficient use of coal and opens a promising way to CO2 capture. The coal gasification process of a slurry feed type, entrained-flow coal gasifier was numerically predicted in this paper. The purposes of this study are to develop an evaluation technique for design and performance optimization of coal gasifiers using a numerical simulation technique, and to confirm the validity of the model. By dividing the complicated coal gasification process into several simplified stages such as slurry evaporation, coal devolatilization, mixture fraction model and two-phase reactions coupled with turbulent flow and two-phase heat transfer, a comprehensive numerical model was constructed to simulate the coal gasification process. The influence of turbulence on the gas properties was taken into account by the PDF (Probability Density Function) model. A numerical simulation with the coal gasification model is performed on the Conoco-Philips type gasifier for IGCC plant. Gas temperature distribution and product gas composition are also presented. Numerical computations were performed to assess the effect of variation in oxygen to coal ratio and steam to coal ratio on reactive flow field. The concentration of major products, CO and H2 were calculated with varying oxygen to coal ratio (0.2-1.5) and steam to coal ratio(0.3-0.7). To verify the validity of predictions, predicted values of CO and H2 concentrations at the exit of the gasifier were compared with previous work of the same geometry and operating points. Predictions showed that the CO and H2 concentration increased gradually to its maximum value with increasing oxygen-coal and hydrogen-coal ratio and decreased. When the oxygen-coal ratio was between 0.8 and 1.2, and the steam-coal ratio was between 0.4 and 0.5, high values of CO and H2 were obtained. This study also deals with the comparison of CFD (Computational Flow Dynamics) and STATNJAN results which consider the objective gasifier as chemical equilibrium to know the effect of flow on objective gasifier compared to equilibrium. This study makes objective gasifier divided into a few ranges to study the evolution of the gasification locally. By this method, we can find that there are characteristics in the each scope divided.

• Korean Chemical Engineering Research
• /
• v.51 no.4
• /
• pp.506-512
• /
• 2013

Biomass and low-grade coals are known to be better potential sources of energy compared to crude oil and natural gas since these materials are readily available and found to have large reserves, respectively. Gasification of these carbonaceous materials produced syngas for chemical synthesis and power generation. Woodchip, sawdust and lignite were gasified with steam in a thermobalance reactor under atmospheric pressure in order to evaluate their kinetic rate information. The effects of gasification temperature ($600{\sim}900^{\circ}C$) and partial pressure of steam (20~90 kPa) on the gasification rate were investigated. The three different types of gas-solid reaction models were applied to the experimental data to predict the behavior of the gasification reactions. The modified volumetric model predicted the conversion data well, thus the model was used to evaluate kinetic parameters in this study. The observed activation energy of biomass, sawdust and lignite gasification reactions were found to be in reasonable range and their rank was found to be sawdust > woodchip > lignite. The expression of apparent reaction rates for steam gasification of the three solids was proposed to provide basic information on the design of coal gasification processes.

• Korean Chemical Engineering Research
• /
• v.51 no.4
• /
• pp.493-499
• /
• 2013

For the purpose of utilizing fly ash from gasification of low rank coal, we performed the series of experiments such as pyrolysis and char-$CO_2$ gasification on fly ash by using the thermogravimetric analyzer (TGA) at non-isothermal heating conditions (10, 20 and $30^{\circ}C/min$). Pyrolysis rate has been analyzed by Kissinger method as a first order, the reliability of the model was lower because of the low content of volatile matter contained in the fly ash. The experimental results for the fly ash char-$CO_2$ gasification were analyzed by the shrinking core model, homogeneous model and random pore model and then were compared with them for the coal char-$CO_2$ gasification. The fly ash char (LG coal) with low-carbon has been successfully simulated by the homogeneous model as an activation energy of 200.8 kJ/mol. In particular, the fly ash char of KPU coal with high-carbon has been successfully described by the random pore model with the activation energy of 198.3 kJ/mol and was similar to the behavior for the $CO_2$ gasification of the coal char. As a result, the activation energy for the $CO_2$ gasification of two fly ash chars don't show a large difference, but we can confirm that the models for their $CO_2$ gasification depend on the amount of fixed carbon.

• Journal of the Korean Society of Combustion
• /
• v.21 no.4
• /
• pp.23-29
• /
• 2016

Reactivity of gasification defined by bouardard reaction is critical parameter in efficiency of the gasifier. In this study, char reactivity of the gasification was derived from the experiments using the intrinsic reaction kinetics model. Pressurized wire mesh heating reactor (PWMR) can produce high temperature and high pressure conditions up to 50 atm and 1750 K, respectively and PWMR was designed to evaluate the intrinsic reaction kinetics of $CO_2$ gasification. In this study, Kideco and KCH (sub-bituminous Indonesian coal) were pulverized and converted into char. Experiments used the PWMR were conducted and the conditions of the temperature and pressure were 1373~1673 K, 1~40 atm. To distinguish the pressure effect from high pressurized condition, internal and external effectiveness factors were considered. Finally, the intrinsic kinetics of the Kideco and KCH coal char were derived from $n^{th}$ order reaction rate equations.

• Transactions of the Korean hydrogen and new energy society
• /
• v.28 no.2
• /
• pp.190-199
• /
• 2017

Air-blown Gasification of coal and torrefied biomass mixture is conducted on fixed-bed gasifier. The various ratio (9:1, 8:2, 7:3) of coal and torrefied biomass mixture are used. The contents of $H_2$, CO in the syngas were increased with gasification temperature. Carbon conversion tend to increase with temperature and equivalence ratio (ER). However, cold gas efficiency showed maximum point in ER range of 0.26-0.36. The torrefied biomass showed highest cold gas efficiency of 67.5% at $934^{\circ}C$, ER 0.36. Gasification of 8:2 mixture showed the highest carbon conversion and cold gas efficiency and synergy effect.