• Title/Summary/Keyword: gasification

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The Effect on the Steam Gasification Reaction of Low-Rank Coal Mixed with Waste Catalysts (저급 석탄과 혼합한 폐촉매의 수증기 가스화 반응에 미치는 영향)

  • Kwak, Jaehoon;Seo, Seokjin;Lee, Sojung;Song, Bungho;Sohn, Jung Min
    • Transactions of the Korean hydrogen and new energy society
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    • v.23 no.6
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    • pp.647-653
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    • 2012
  • We have investigated the kinetics and activity of waste catalysts for steam-lignite gasification. Waste catalysts I, II, III and reference $K_2CO_3$ were used and physical mixed with a coal. The gasification experiments were carried out with the low rank coal loaded with 1 wt% and 5 wt% catalyst at the temperature range from 700 to $900^{\circ}C$ using thermobalance reactor. It was observed that the carbon conversion reached almost 100% regardless of the kinds of catalysts at $900^{\circ}C$. The shortest time to reach the designated conversion was obtained for 1 wt% waste catalyst II and 5 wt% $K_2CO_3$ at $900^{\circ}C$. The gasification reaction rate constant increased with increasing the temperature. Highest rate constant was obtained with $K_2CO_3$ at $900^{\circ}C$. The lowest activation energy was 69.42 kJ/mol for 5 wt% waste catalyst II. The waste catalyst had an influence on the reduction of activation energy.

Operation Characteristics of Pilot-scale Acid Gas Removal Process (Pilot 규모 산성가스 제거공정 운전 특성)

  • Lee, Seung-Jong;Yoo, Sang-Oh;Chung, Seok-Woo;Yun, Yong-Seung
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.533-536
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    • 2009
  • The gasification technology is a very flexible and versatile technology to produce a wide variety products such as electricity, steam, hydrogen, Fisher-Tropsch(FT) diesels, Dimethyl Ether(DME), methanol and SNG(Synthetic Natural Gas) with near-zero pollutant emissions. Gasification converts coal and other low-grade feedstocks such as biomass, wastes, residual oil, petroleum coke, etc. to a very clean and usable syngas. Syngas is produced from gasifier including CO, $H_2$, $CO_2$, $N_2$, particulates and smaller quantities of $CH_4$, $NH_3$, $H_2S$, COS and etc. After removing pollutants, syngas can be variously used in energy and environment fields. The pilot-scale coal gasification system has been operated since 1994 at Ajou University in Suwon, Korea. The pilot-scale gasification facility consists of the coal gasifier, the hot gas filtering system, and the acid gas removal (AGR) system. The acid gas such as $H_2S$ and COS is removed in the AGR system before generating electricity by gas engine and producing chemicals like Di-methyl Ether(DME) in the catalytic reactor. The designed operation temperature and pressure of the $H_2S$ removal system are below $50^{\circ}C$ and 8 kg/$cm^2$. The iron chelate solution is used as an absorbent. $H_2S$ is removed below 0.1 ppm in the H2S removal system.

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Characteristics of Carbon Dioxide Gasification for Sewage Sludge in Microwave (마이크로웨이브에 의한 하수 슬러지 이산화탄소 가스화 특성)

  • JEONG, BYEORI;YOON, SOOHYUK;CHUN, YOUNGNAM
    • Transactions of the Korean hydrogen and new energy society
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    • v.27 no.2
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    • pp.192-200
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    • 2016
  • A characteristics of microwave drying-gasification was analyzed for converting a dewatered sewage sludge generated a wastewater treatment plant. Gas (60%) was the largest component of the product of microwave gasification, followed by sludge char (33%) and tar (2%). The main components of the producer gas were hydrogen (33%) and carbon monoxide (40%), and there was some methane and hydrocarbons ($C_2H_4$, $C_2H_6$, $C_3H_8$). Larger nitrogen and smaller oxygen amounts were generated. Gravimetric tar generated $414g/m^3$. This means a total tar which is a heavy hydrocarbons from the volatile organic substance in the sewage sludge. Selected light tars were benzene, anthracene, naphthalene, pyrene, showing lower concentrations as 2.62, 0.37, 0.49, $0.28g/m^3$, respectively. Sludge char has larger meso pores which is a mean pore size of $50.85{\AA}$ and has high adsorptivity. An amount of adsorption was $228.71cm^3/g$, showing higher quantity than acommercial adsorbers. This indicates that the gas obtained from the microwave gasification of wet sewage sludge can be used as fuel, but the heavy tar in the gas must be treated. Sludge char can be used as a tar reduction adsorbent in the process, and then burns as a solid fuel.

The Process Simulation of Entrained Flow Coal Gasification in Dynamic State for 300MW IGCC (300MW급 IGCC를 위한 건식 분류층 석탄 가스화 공정의 동적 상태 모사)

  • Kim, Mi-Yeong;Joo, Yong-Jin;Choi, In-Kyu;Lee, Joong-Won
    • Transactions of the Korean hydrogen and new energy society
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    • v.21 no.5
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    • pp.460-469
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    • 2010
  • To develop coal gasfication system, many studies have been actively conducted to describe the simulation of steady state. Now, it is necessary to study the gasification system not only in steady state but also in dynamic state to elucidate abnormal condition such as start-up, shut-down, disturbance, and develop control logic. In this study, a model was proposed with process simulation in dynamic state being conducted using a chemical process simulation tool, where a heat and mass transfer model in the gasifier is incorporated, The proposed model was verified by comparison of the results of the simulation with those available from NETL (National Energy Technology Laboratory) report under steady state condition. The simulation results were that the coal gas efficiency was 80.7%, gas thermal efficiency was 95.4%, which indicated the error was under 1 %. Also, the compositions of syngas were similar to those of the NETL report. Controlled variables of the proposed model was verified by increasing oxygen flow rate to gasifier in order to validate the dynamic state of the system. As a result, trends of major process variables were resonable when oxygen flow rate increased by 5% from the steady state value. Coal flow rate to gasifier and quench gas flow rate were increased, and flow rate of liquid slag was also increased. The proposed model in this study is able to be used for the prediction of gasification of various coals and dynamic analysis of coal gasification.

Biomass and PE Gasification with High Temperature Steam of Brown Gas (브라운 가스 고온(高溫) 수증기(水蒸氣)를 이용한 바이오매스 및 PE 가스화)

  • Roh, Seon-Ah;Yun, Jin-Han;Kim, Woo-Hyun;Keel, Sang-In;Min, Tai-Jin
    • Resources Recycling
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    • v.18 no.2
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    • pp.51-55
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    • 2009
  • Sawdust and sewage sludge and PE gasification by high temperature steam of Brown gas have been performed in this study. Steam/carbon ratio has been changed from 1 to 5 and the effect of steam/carbon ratio on the produced gas concentrations, gasification rate and tar generation has been determined. Also, the temperature distribution in the gasification reactor has been studied. Highest combustible content in the produced gas is around 70vol% and $H_2$ shows highest content among the combustible compounds. However, the heating value of the produced gas and tar content have been reduced with increasing steam/carbon ratio.

Properties of Lean Mixed Mortar with Various Replacement Ratio of Coal Gasification Slag (석탄가스화발전 용융슬래그의 치환율 변화에 따른 빈배합 모르타르의 특성 분석)

  • Park, Kyung-Taek;Han, Min-Cheol;Hyun, Seung-Yong
    • Journal of the Korea Institute of Building Construction
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    • v.19 no.5
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    • pp.391-399
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    • 2019
  • This study reviewed the possibility of recycling into exhausted aggregate resources in Korea as a means of utilizing coal gasification slag(CGS) from integrated gasification combined cycle(IGCC) while being commissioned in order to introduce the new system to Korea. In other words, in order to solve the problem of insufficient aggregate resources, CGS generated by IGCC as a residual aggregate for concrete secondary products, which is an empty mortar, was considered to replace CGS in the range of 0 to 100 % for mixed residual aggregate mixed with crushed sand A(CSa) of good quality and sea sand(SS) of deep particles, which are the most commonly used in the domestic construction industry. According to the study, replacing CGS with CSa or crushed sand B(CSb)+SS by 25 % to 50 % resulted in good results in the aspect of the granularity of the aggregate and the workability and compressive strength of cement mortar, which were found to be usable.

Reduction of Hydration Heat of Mass Concrete Using Coal Gasification Slag as Mixed Fine Aggregates (석탄 가스화 용융 슬래그를 혼합잔골재로 활용한 매스 콘크리트 수화열 저감)

  • Han, Min-Cheol;Kim, Jong;Choi, Il-Kyeung;Han, Jun-Hui
    • Journal of the Korea Institute of Building Construction
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    • v.21 no.6
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    • pp.551-562
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    • 2021
  • In this study, to suggest an efficient method of using coal gasification slag(CGS), a byproduct from integrated gasification combined cycle(IGCC), as a combined fine aggregate for concrete mixture, the diverse performances of concrete mixtures with combined fine aggregates of CGS, river sand, and crushed sand were evaluated. Additionally, using CGS, the reduction of the hydration heat and the strength developing performance were analyzed to provide a method for reducing the heat of hydration of mass concrete by using combined fine aggregate with CGS and replacing fly ash with cement. The results of the study can be summarized as follows: as a method of recycling CGS from IGCC as concrete fine aggregate, a combination of CGS with crushed sand offers advantages for the concrete mixture. Additionally, when the CGS combined aggregate is used with low-heat-mix designed concrete with fly ash, it has the synergistic effect of reducing the hydration heat of mass concrete compared to the low-heat-designed concrete mixture currently in wide use.

A Preliminary Study on Simulating the Hydrogen Production Process through Biomass Gasification Using Rice Husks from Korea (한국 왕겨 바이오매스의 가스화를 통한 수소 생산 공정모사 예비 연구)

  • JIHYUN SON;MIRAE YU;MYUNGJI KIM;SANGHUN LEE
    • Transactions of the Korean hydrogen and new energy society
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    • v.33 no.6
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    • pp.699-706
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    • 2022
  • Recently, hydrogen production is attracting attention. In this study, a process simulation was conducted on the gasification reaction to produce hydrogen using rice husks, which are produced as by-products of rice. For this purpose, Chuchung, Odae, and Dongjin rice, which are rice varieties produced in Korea, were compared with the literature. The Korean rice contained more hydrogen and less oxygen compared to the literature. As a result of the simulation, large amounts of H2 and CH4 and small amounts of CO2 and CO were produced accordingly. The conditions to maximize hydrogen production were a gasification reaction temperature of 700℃ and an Steam-to-Biomass (S/B) ratio of 0.4-0.6. However, because the S/B ratio is related to the gasification catalyst degradation, the model needs to be improved through additional experiments in the future. This study showed the possibility of hydrogen production using Korean rice husks, which had not been reported.

The Computer-Aided Simulation Study on the Gasification Characteristics of the Roto Coal in the Partitioned Fluidized-Bed Gasifier (상용모사기를 이용한 로토석탄의 분할유동층 가스화기 가스화 특성 모사)

  • Park, Young Cheol;Moon, Jong-Ho;Lee, Seung-Yong;Lee, Dong-Ho;Jin, Gyoung Tae
    • Korean Chemical Engineering Research
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    • v.50 no.3
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    • pp.511-515
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    • 2012
  • In this study, we used a commercial simulator to investigate the gasification characteristics of Roto coal in the partitioned fluidized-bed gasifier, which consists of 4 parts such as coal pyrolysis, char gasification, tar/oil gasification and char combustion. The heating medium was exchanged between the combustion part and the gasification part in order to supply the energy needed for pyrolysis and gasification. The correlation model from experimental data in relation to the reaction temperatures, the reaction gases and the coal feed rates was derived for the coal pyrolysis. The equilibrium model was used for the gasification and the combustion model for the char combustion. In order to compare the reaction behavior of the partitioned fluidized-bed gasifier, the single-bed gasifier was also simulated. The cold gas efficiency of both partitioned fluidized-bed gasifier and single-bed gasifier was almost the same. The $H_2$ and $CH_4$ contents of the syngas in the partitioned fluidized-bed gasifier slightly increased and the CO and $CO_2$ contents slightly decreased, compared with the singlebed gasifier. In order to verify the model, ten cases of the single-bed gasification experiment have been simulated. The contents of CO, $CO_2$, $CH_4$ in the syngas from the simulation corresponded with the experimental data while those of $H_2$ was slightly higher than experimental data, but the tendency of $H_2$ content in the syngas was similar to the experiments. In the coal conversion, the simulation results were higher than the experiments since equilibrium model was used for the gasification so that the residence time and contact time in the model is different from the experiments.

Performance Analysis of a Gas Turbine for Power Generation using Syngas as a Fuel (Syngas및 수소를 연료로 사용하는 발전용 가스터빈 성능해석)

  • Lee, J.J.;Cha, K.S.;Sohn, J.L.;Kim, T.S.
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3241-3246
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    • 2007
  • Integrated Gasification Combined Cycle (IGCC) power plant converts coal to syngas, which is mainly composed with hydrogen and carbon monoxide, by the gasification process and produces electric power by the gas and steam turbine combined cycle power plant. The purpose of this study is to investigate the influence of the syngas to the performance of a gas turbine in a combined cycle power plant. For this purpose, a commercial gas turbine is selected and its performance characteristics are analyzed with three different fuels, i.e., natural gas ($CH_4$), syngas and hydrogen. It is found that different heating values of those fuels and chemical compositions in their combustion gases are the causes in the different performance characteristics.

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