• 제목/요약/키워드: gas atomization

검색결과 385건 처리시간 0.029초

급냉응고한 HSLA강의 분말조직에 관한 연구 (A Study on the Powder Structure of Rapidly Solidified HSLA Steels.)

  • 남태운
    • 한국주조공학회지
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    • 제7권2호
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    • pp.133-139
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    • 1987
  • The evolution of microstructures in two rapidly solidfied niobium microalloyed steels was studied. These alloys were rapidly solidified by two powder process techniques: nitrogen gas atomization and centrifugal atomization. It was found that in both powder processes, powder particles larger than $20{\mu}m$in diameter were martensitic, and that the nitrogen gas atomized particles solidified cellularly while those that were centrifugally atomized tended to solidify dendritically. Particles smaller than $1{\mu}m$ were not completely characterized because of wide variation in composition.

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Effect of the Pressure Formation at the Tip of the Melt Delivery Tube in Close-coupled Nozzles in Gas Atomization Process

  • Unal, Rahmi
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.477-478
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    • 2006
  • Close-coupled atomizers are of great interest and controlling their performance parameters is critical for metal powder producing and spray forming industries. In this study, designed close-coupled nozzle systems were used to investigate the effect of the nozzle types and protrusion length of the melt delivery tube on the pressure formation at the melt delivery tube tip. The observed metal flow rate was not behaving as what was earlier assumed, namely that, deeper aspiration enhanced metal flow rate. Higher aspiration pressure at the tip of the melt delivery tube increases the stability of atomization process.

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가스분무법에 의한 Fe계 비정질 분말의 제조와 볼밀링공정에 의한 연질 Cu 분말과의 복합화 및 SPS 거동 (I) - I. 가스분무 및 복합화 - (Production of Fe Amorphous Powders by Gas-atomization Process and Subsequent Spark Plasma Sintering of Fe Amorphous-ductile Cu Composite Powders Produced by Ball-milling Process (I) - I. Gas Atomization and Production of Composite Powders -)

  • 류호진;임재현;김지순;김진천;김휘준
    • 한국분말재료학회지
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    • 제16권5호
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    • pp.316-325
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    • 2009
  • Fe based (Fe$_{68.2}$C$_{5.9}$Si$_{3.5}$B$_{6.7}$P$_{9.6}$Cr$_{2.1}$Mo$_{2.0}$Al$_{2.0}$) amorphous powder, which is a composition of iron blast cast slag, were produced by a gas atomization process, and sequently mixed with ductile Cu powder by a mechanical ball milling process. The experiment results show that the as-prepared Fe amorphous powders less than 90 $\mu$m in size has a fully amorphous phase and its weight fraction was about 73.7%. The as-atomized amorphous Fe powders had a complete spherical shape with very clean surface. Differential scanning calorimetric results of the as-atomized Fe powders less than 90 $\mu$m showed that the glass transition, T$_g$, onset crystallization, T$_x$, and super-cooled liquid range $\Delta$T=T$_x$-T$_g$ were 512, 548 and 36$^{\circ}C$, respectively. Fe amorphous powders were mixed and deformed well with 10 wt.% Cu by using AGO-2 high energy ball mill under 500 rpm.

초음속 2유체 분무노즐의 유동 특성 (Flow characteristics of supersonic twin-fluid atomizers)

  • 박병규;이준식
    • 대한기계학회논문집B
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    • 제20권7호
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    • pp.2267-2276
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    • 1996
  • 공정산업분야 및 분무연소분야에서 많이 사용되고 있는 2유체 분무기에서 출구 초음속유동의 가시화와 하류의 가스압력 측정 결과로부터 다음과 같은 결론을 얻었다. 1) 과소팽창 또는 과대팽창 초음속노즐 유동에서 출구 Mach수가 일정한 경우, 유동이 박리하지 않는다면 가스의 정체압력(유량)이 증가함에 따라 노즐출구에서 충돌정체점까지의 길이와 초음속 유동영역의 길이는 증가한다. 2) 스피팅 현상은 액체공급관 출구의 흡인압력은 분사가스압력이 증가함에 따라 단조증가하지만 분사가스압력이 0.5MPa이상이 되면 증감현상이 커지며 돌출형 노즐에서 유동박리시 급격히 증가한 다음 거의 일정하게 유지된다. 4) 액체공급관 하류축상의 압력변화는 출구의 음압에서 충돌정체점까지 상승한 다음 급강하하고 충격파 세포상의 구조에 따라 진동하면서 대기압에 도달한다.

가변 추력용 핀틀 분사기에서 추진제 상에 따른 상압분무 특성 (Effects of Propellant Phases on Atmospheric Spray Characteristics of a Pintle Injector for Throttleable Rocket Engines)

  • 유기정;손민;;김희동;구자예
    • 한국분무공학회지
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    • 제21권1호
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    • pp.13-19
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    • 2016
  • Atmospheric spray characteristics were experimentally compared between liquid-gas and liquid-liquid sprays of a pintle injector. In order to study spray characteristics, water and air were used as the simulants and the visualization technic was adopted. Spray images were acquired by using a backlight method by a high-resolution CMOS camera. As a result, when the pintle opening distance increased, liquid sheets became unstabled and fluttering droplets increased. In the liquid-gas case, the breakup performance increased as the pressure of gas injected from the annular orifice increased. In the liquid-liquid case, atomization efficiency decreased as the pressure of liquid injected from the annular orifice increased. Spray angles presented a similar trend between two cases. At the same momentum ratio, the spray angle of liquid-liquid case was lower than the angle of liquid-gas case.

유해배기가스 저감을 위한 Hole형 노즐의 미립화 특성실험 (Atomization Characteristics Experiment of Hole Type Nozzle for the Reduction of Harmful Exhausted Gas)

  • 정진도;유병구
    • 한국분무공학회지
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    • 제2권3호
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    • pp.17-24
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    • 1997
  • A simplified experiment was performed to figure out the atomization characteristics of rice-bran oil which it is highly viscous liquid by applying ultrasonic energy. A spray system, an ultrasonic system, and three kinds of hole-type nozzles(hole diameter: 0.31, 0.34, 0.37mm) were manufactured. To investigate the effects of ultrasonic energy on the atomization of a highly viscous liquid, a phase doppler particle analyzer was used for measurement and calculation of spray droplets data. Nozzle opening pressures were chosen of 3 levels, i.e, 16, 20, and 24MPa. As a result, it could be concluded that the ultrasonic energy was effective to improve the spray atomization when it applied to the fuel by means of 3 different nozzles because of the effects of the liquid fuel cavitation and relaxation between molecules caused by ultrasonic energy. The improvement rate of the spray atomization by the ultrasonic method compared with the conventional spray increased about 15% in the case of hole type nozzles. By increasing of the nozzle opening pressure and decreasing of the hole diameter, the atomization of spray droplets was improved.

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비정상 난류 유동장에서 수직 분사 액주의 분열 및 기화에 관한 LES (LES of breakup and atomization of a liquid jet into cross turbulent flow)

  • 양승준;성홍계
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2009년도 춘계학술대회 논문집
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    • pp.99-102
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    • 2009
  • 비정상 난류 유동장으로 분사되는 액체 제트의 액주 분열과 미립화 현상에 관한 LES를 수행하였다. 기체상태의 공기 유동 해석에 오일러리안 해법을 사용하고, 액적 추적을 위하여 라그랑지안 해법을 사용하여 기체-액체간 이상유동(two phase flow) 해석을 수행하였다. 액주의 1차 및 2차 분열이 관찰되었다. 일정한 속도로 유입되는 공기유동 중에 액체 분사 속도를 달리하여, 액체-기체 운동량 플럭스 비의 변화를 고려하여 액체 제트의 침투깊이를 조사하였으며 실험결과와 유사함을 알 수 있었다. 제트 후류에서 입자 평균직경에 대한 분석을 수행하였다.

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이유체 노즐 미립화 특성이 요소 열분해에 미치는 영향 (Effect of Atomization Characteristics of Twin Fluid Nozzle on Urea Pyrolysis)

  • 구건우;정경열;윤현진;석지권;홍정구
    • 한국분무공학회지
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    • 제20권3호
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    • pp.162-167
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    • 2015
  • Recently, there has been rising interest in applying urea-SCR systems to large marine diesel engines because the International Maritime Organization (IMO) has decided to enforce NOx reduction regulations. Generally, in the case of urea-SCR of the marine diesel engine, a type of twin fluid atomizer has been using for injection of the urea solution. This study conducted to investigate an effect of the atomization of external-mixing twin fluid nozzle on the conversion efficiency of reductant. The lab-scaled experiment device was installed to mimic the urea-SCR system of the marine diesel engine for this study. In a low temperature inflow gas condition which is similar with the exhaust temperature of large marine diesel engine, this study found that the conversion efficiency of reductant of when relative big size urea solution droplets are injected into exhaust gas stream can be larger than that of when small size urea solution droplets are injected. According to results of this study, the reason was associated with decrease of reaction rate constant caused from temperature drop of inflow gas by assist air of twin fluid atomizer.

난류 횡단류에 수직 분사 되는 액주의 분열 및 기화 특성에 관한 LES (LES of Breakup and Atomization Characteristics of a Liquid Jet into Cross Turbulent Flow)

  • 양승준;구자예;성홍계
    • 한국추진공학회지
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    • 제14권2호
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    • pp.1-9
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    • 2010
  • 난류 유동장으로 분사되는 액체 제트의 액주 분열과 액적 미립화 현상에 관한 LES를 수행하였다. 기체상태의 공기 유동해석에 Eulerian 해법을 사용하고, 액적 추적을 위하여 Lagrangian 해법을 사용하여 기체-액체간 이상유동(two phase flow) 해석을 수행하였다. 액적 분열 과정 모사에 blob-KH 분열 모델을 적용하여 액주와 액적의 분열이 관찰되었다. 일정한 공기 유동 조건에서 액체 분사 속도 변화를 통한 액체-기체 운동량 플럭스 비의 변화에 따른 액체 제트의 침투깊이를 조사하였으며 실험결과와 유사함을 알 수 있었다. 분사 제트의 분열에 따라 유동장에 존재하는 액적의 분포를 Sauter 평균 입경(SMD)의 분석을 통해 수행하였다.

Gas Atomization and Consolidation of Thermoelectric Materials

  • Hong, S.J.;Lee, M.K.;Rhee, C.K.;Chun, B.S.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.480-481
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    • 2006
  • The n-type $(95%Bi_2Te_3-5%Bi_2Se_3)$ compound was newly fabricated by gas atomization and hot extrusion, which is considered to be a mass production technique of this alloy. The effect of powder size on thermoelectric properties of 0.04% $SbI_3$ doped $95%Bi_2Te_3-5%Bi_2Se_3$ alloy were investigated. Seebeck coefficient $({\alpha})$ and Electrical resistivity $(\rho)$ increased with increasing powder size due to the decrease in carrier concentration by oxygen content. With increasing powder size, the compressive strength of $95%Bi_2Te_3-5%Bi_2Se_3$ alloy was increased due to the relative high density. The compound with ${\sim}300\;{\mu}m$ size shows the highest power factor among the four different powder sizes. The rapidly solidified and hot extruded compound using $200[\sim}300{\mu}m$ powder size shows the highest compressive strength.

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