• Journal of Institute of Control, Robotics and Systems
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• v.17 no.1
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• pp.31-37
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• 2011

Recently gantry-type robot with 3 axes rectangular coordinates have been studied in the many industrial production equipment and machinery fields. To acquire a good handling and motion performance of this robot, reducing the settling-time and securing the accurate-transfer positioning under high-speed conditions should be required. However when robot is moved in high-speed, the large inertia of robot can lead to serious vibration of robot's head. The time-delayed control characteristics of this robot can also lead to tracking error. In this research, the analysis of the effects of higher order positional-profile is carried out to assure high-speed performance and stiffness specifications. To remove the residual vibration caused by kinematic coupling effect of dual-servo gantry, we develop a dual-servo gantry of rotary type that moving frame of x-axis rotates about z-axis. In order to decrease the tracking error, the 3 type lead-filter through system identification was applied respectively. From the experimental results, it was shown that zero-order series leader-filter has the best performance about tracking error and settling time.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2011.06a
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• pp.337-338
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• 2011

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.1723-1726
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• 2003

Clean and well maintained roadway signs are important for preserving driver's safety. The existing signs on the roadway must be periodically re-painted in order to maintain clean state. However, current sign painting operations are manually performed now. These are very slow and workers are exposed to very dangerous and hazard working environment. In this paper, we present the method for automating this job with gantry robot and spray system. In addition, we suggest two design concepts to resolve the problem that it is impractical to make the gantry system so big as to cover whole lane width. In order to show the validity of this system, the painting operation is simulated and experimentally executed.

• Proceedings of the KSME Conference
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• 2003.11a
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• pp.1518-1523
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• 2003

Automation of roadway sign painting offers more safety for workers, shortening of work period, etc., compared with manual painting. In this study, an automated system using a gantry-type robot was developed for roadway sign painting which has been done manually. Any characters (Korean and English) as well as symbols can be painted by the system. A simulator was also developed, which can show the painted results in advance. The developed system performed well, and the signs painted by the system were found to be as accurate as those made by the simulator.

• Journal of Mechanical Science and Technology
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• v.19 no.6
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• pp.1268-1279
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• 2005

The current method for pavement sign marking operations is labor-intensive and very dangerous due to the exposure of workers to passing traffic. It also requires blocking traffic for a long period of time resulting serious traffic jam. This paper deals with the development of a robotic system for automating the pavement sign painting operations. The robotic system consists of gantry frame equipped with transverse drive rail and automatic paint spray system. The workspace of the gantry robot is extended to one-lane width with the transverse rail system. This research also includes the development of font data structures that contain the shape information of pavement signs, such as Korean letters, English letters and symbols. The robot path is generated with this font data through the procedures of scaling up/down and partitioning the signs to be painted depending on the workspace size.

• Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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• 2004.11a
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• pp.79-84
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• 2004

In this study, a robot welding programming system is developed for gantry-type robot using a neutral CAD data format. The system automatically extracts welding line data from tile CAD model represented in IGES format and generates a robot program based on the weld line extracted. The welding program is simulated jar verification by using IGRlP, a virtual manufacturing solution. The robot welding programming system is demonstrated with a simple example.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2012.05a
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• pp.865-866
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• 2012

• Journal of the Korea Academia-Industrial cooperation Society
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• v.12 no.10
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• pp.4296-4301
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• 2011

Gantry loader which is also called as gantry robot is a kind of cartesian coordinate robot with two or more linear motions. A conventional gantry system has cableveyor for protecting power and signal cables, but the use of cableveyor makes a delay of work due to frequent repairing for its aging. This study reports that a wireless gantry loader is able to be operated without a power line for power transmission or a signal cable for motion control. The wireless gantry loader enables a convenient maintenance and a stable productivity by the reduction of wire broken from fatigue. The developed loader system is controlled by PC-based motion controller and is communicated by wireless LAN devices. The line from a power source to the loader system was substituted by attaching trolley bar on the traveling beam. The loader system was designed to be moved with high speed and high repeatability, and the motion was observed continuously by monitoring system in the PC-based controller. The maximum speed and the repeatability for the transferring and loading axes are 200 m/min, 60 mm and 100 m/min, 40 mm respectively.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2010.05a
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• pp.379-380
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• 2010

• 제어로봇시스템학회:학술대회논문집
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• 2000.10a
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• pp.517-517
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• 2000

Welding automation is one of the most important manufacturing issues in shipbuilding in order to lower the cost, increase the quality, and avoid the labor problems. Generally the on-line teaching is utilized on the robot that is used in the welding automation system, but it requires much effort and long time to program. Especially, if the system is composed of more than two cooperating robots, it demands much more skill to program the robots' motion. Thus, a convenient programming tool is required for efficient utilization of welding automation system. In this study, a convenient programming tool is developed for welding automation in which gantry-robot system is used. The system is composed of a gantry transporter and two robots mounted on the gantry to cover the wide work range in the ship building application. As a programming tool, an off-line programming software based on PC is developed. By using this software, field operator does not need to concern about coding of task programs for three control units, one is for gantry and two are for robots. The task programs are automatically generated by assembling the program modules in database according to geometrical information of workpiece and welding condition, which become the only concern of field operator, The feasibility of the generated programs can be verified via a motion simulator previously to on-line running.