• 제목/요약/키워드: galvanized steel

검색결과 240건 처리시간 0.021초

DP 590 GA 강재의 압흔형상과 동저항을 이용한 인버터 DC 용접기의 통계적 품질평가 (A Statistical Quality Evaluation Using Indentation Geometry and Dynamic Resistance Of Inverter DC Resistance Spot Welding)

  • 안주선;김재성;이보영;은종목;김동철
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.68-68
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    • 2009
  • 최근에 자동차 차체 경량화를 목적으로 개발된 고장력강의 용접품질 향상을 위해 인버터 DC 점용접기가 많이 사용되어지고 있다. 본 연구에서는 국내에서 개발된 인버터 DC 용접기를 사용하여 자동차용 590MPa 고장력 냉연강판(CR, SPFC 590RA)과 아연 도금 강판 (GA- EZFFC 590RA)의 용접품질을 평가하였다. 용접에 사용된 기본 조건은 인장 전단 시험을 통하여 결정하였으며, 동저항, 압흔 자국과 너겟 지름, 인장강도와의 관계를 통계적 방법으로 분석하였으며, 이를 활용하여 고장력 강판의 동저항과 압흔 자국에 따라 너겟 지름과 용접강도를 예측하는 비파괴적 용접 품질 평가 방법을 제시하였다.

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Measurement of Engineering Properties Necessary to the Design of Drumstick (Moringa oleifera L.) Pod Sheller

  • Oloyede, Dolapo O.;Aviara, Ndubisi A.;Shittu, Sarafadeen K.
    • Journal of Biosystems Engineering
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    • 제40권3호
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    • pp.201-211
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    • 2015
  • Purpose: Designing equipment for processing, sorting, and other post-harvest operations of agricultural products requires information about their physical properties. This study was conducted to investigate some of the mechanical and physical properties of Moringa oleifera L. pods and seeds. Methods: Properties such as the length, width, thickness, bulk density, porosity, mass, static coefficient of friction, and angle of repose were determined as a function of moisture content. Statistical data and force-deformation curves obtained at each loading orientation and moisture level were analyzed for bioyield point, bioyield strength, yield force, rupture point, and rupture strength using a testrometric machine. Result: The basic dimensions (length, width, and thickness) of moringa pods and seeds were found to increase linearly from 311.15 to 371.45 mm, 22.79 to 31.22 mm, and 22.24 to 29.88 mm, respectively, in the moisture range of 12 to 49.5% d.b. The coefficient of friction for both pods and seeds increased linearly with an increase in moisture content on all the surfaces used. The highest value was recorded on mild steel, with 0.581 for pods and 0.3533 for seeds, and the lowest on glass for pods, with a value of 0.501, and of 0.2933 for seeds on galvanized steel. The bioyield and rupture forces, bioyield and rupture energies, and deformation of the pods decreased with an increase in moisture content to a minimum value, then increased with further decrease within the moisture content range, while the yield force increased to a maximum value and then decreased as the moisture content increased. Conclusion: These results will help to determine the most suitable conditions for processing, transporting, and storing moringa pods, and to provide relevant data useful in designing handling and processing equipment for the crop.

크롬 프리 친환경 유/무기 하이브리드 코팅액에 의한 냉연강판의 내식특성 (Corrosion Resistance Characteristics of Cold Rolled Steel by Cr-free Green Organic/Inorganic Hybrid Coating Solution)

  • 남기우;김정량;최창민
    • 한국해양공학회지
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    • 제27권2호
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    • pp.33-38
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    • 2013
  • In the past, a very popular method for reducing the corrosion on zinc involved the use of chemical conversion layer coatings based on $Cr^{+6}$. However, there is an important problem with using chromium salts as a result of restrictive environmental protection legislation. This study investigated the optimum condition for galvanized steel using an organic/inorganic solution with a Ti composition. In the case of a fixed heat treatment time, the corrosion resistance values of LR-0727(1) and LR-0727(2) were improved as the heat treatment temperature increased, and the optimum minimum temperature decreased with the heat treatment time. At the optimum heat treatment condition of two coating solutions, the heat treatment time of the LR-0727(1) solution was shorter than LR-0727(2) for the same heat treatment temperature. LR-0727(1) coated specimens did not show desquamation, and all of the specimens showed a good adhesive property. In contrast, in the case of the LR-0727(2) coated specimens, desquamation arose. Therefore, the adhesive property of LR-0727(1) was superior to that of LR-0727(2). The pencil hardness had a 3H average for all of the coating solutions and heat treatment conditions. In the case of a corrosion resistance test with boiling water, the coated specimens of LR-0727(1) were discolored, but LR-0727(2) was not. Finally, LR-0727(1) was more moisture proof than LR-0727(2).

점용접재(点熔接材)의 피로(疲勞) 특성(特性)에 관한 실험적(實驗的) 연구(硏究) (Experimental Study on Fatigue Characteristics of the Single Spot Welded Joint)

  • 서창민;강성수;황남성;조용익
    • 대한조선학회논문집
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    • 제29권4호
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    • pp.214-226
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    • 1992
  • 현재 산업계 각 분야에서 점용접은 사용하지 않는 곳이 거의 없을 정도로 박판구조물의 소재 연결분야에 광범위하게 응용되고 있어 피 공학적 및 공업적 중요성은 증가하고 있지만 이에 대한 피로거동을 연구한 예가 거의 없어 그것에 대한 자료의 축적이 요구되고 있다. 따라서 본 연구에서는 자동차업계에서 널리 사용되고 있는 복합조직인 고장력강판(High Strength Steel Sheet, HS)과 아연도금강판(Galvanized Steel Sheet, GA)을 선택하여 각 강판간의 점용접(点熔接) 피로특성(疲勞特性)을 규명하였다. 즉 두 종류의 동종(同種) 점용접재(点熔接材)($HS{\times}HS,\;GA{\times}GAB$)와 두 종류의 이종(異種) 점용접재(点熔接材)($HS{\times}GA,\;HS{\times}GAB$)간의 단점(單点) 점용접(点熔接) 시험편(試驗片)을 제작하여 상온하에서 정적 인장시험과 편진(片振) 인장 축하중 피로시험을 실시하여 각 재질간의 정적 인장특성과 피로특성(疲勞特性)을 파괴역학적으로 규명하였다. 위의 실험을 통하여 얻어진 결과는 다음과 같다. 1. 동일 조건하에서 두 종류의 동종 및 이종 점용접재를 인장시험한 결과 강성의 차이에도 불구하고 비교적 그 차이가 적었다. 2. 저하중 장수명 영역에서는 피로균열이 너깃근처에서 생성되었지만 고하중 단수명 영역에서는 너깃에서 좀 더 멀리 떨어져 균열이 발생하였다. 3. 최대응력확대계수 Kmax와 각 용접재의 피로수명 $N_f$사이에는 거의 선형적인 관계를 나타내었고 log-log 좌표상에서 좁은 밴드내에 모였다. 이 관계는 다음과 같은 식으로 표현되었다. $Kmax=H{\cdot}{N_f}^{P}$ 여기서 H와 P는 재료상수이다.

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염수계 철산화균 및 황환원균에 의한 금속 부식 및 최적 제어 방안 (Metal Corrosion Mechanism by Sulfate-reducing and Iron-oxidizing Bacteria in Saline System and its Optimal Inactivation)

  • 성은혜;한지선;김창균
    • 대한환경공학회지
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    • 제30권8호
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    • pp.798-807
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    • 2008
  • 연안지역 주위에 설치된 각종 관망시설의 금속부식으로 인한 경제적 손실 때문에 실제적인 부식 거동을 이해하고 그것을 적절하게 조절하기 위한 부식과 관련된 원인-결과에 대한 정보를 필요로 하고 있다. 본 연구에서는 미생물 제어에 따라 금속 부식에 영향을 미치는지를 조사하기 위하여 실험실 규모로 연구를 수행하였다. 먼저 관망의 막힘 현상이 발생하는 곳(즉, I Gas Station)의 지하수를 채취한 후 16S rDNA방법으로 시료 속의 미생물 다양성을 조사하였다. 이로부터 금속을 부식시키는 거동이 관측된 미생물이 Leptothrix sp.(철산화)와 Desulfovibrio sp.(황환원)임을 알 수 있었다. 실험 결과, 철 시편의 경우 철산화 미생물에 의해 부식속도가 가장 크게 증가하였고, 반면 황환원 미생물에 의해 철침전물이 빠르게 형성되었다. 함석 시편과 스테인리스 스틸의 경우 주로 철산화 미생물이 부식뿐만 아니라 침전물 형성 속도를 증가시키는 데에도 매우 관련이 높았다. 아연 시편의 경우, 황환원 미생물이 철산화 미생물보다 더 부식에 대한 영향이 컸다. 또한 미생물 성장 제어실험에서는 염소주입이나 UV 처리는 효과적으로 미생물의 성장을 조절할 수 있었다. 그러나 미생물 제어 강도가 경계치보다 증가한다면 화학적 반응을 증가시키기 때문에 부식속도는 점차 증가하는 현상이 나타났다. 본 연구에서는 미생물 금속 부식은 미생물 종류나 금속재료에 따라 다르게 발생하며, 관련 미생물(Leptothrix sp.와 Desulfovibrio sp.)과 금속 부식 또는 침전물 생성에 높은 연관성을 가지고 있었다. 그리고 효과적인 미생물의 제어를 통해 부식 또는 침전 속도를 늦출 수 있음을 확인하였다.

Effect of Distribution System Materials and Water Quality on Heterotrophic Plate Counts and Biofilm Proliferation

  • 장영철;정권
    • Journal of Microbiology and Biotechnology
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    • 제14권6호
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    • pp.1114-1119
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    • 2004
  • The biofilms on pipe walls in water distribution systems are of interest since they can lead to chlorine demand, coliform growth, pipe corrosion, and water taste and odor problems. As such, the study described in this paper is part of an AWWARF and Tampa Bay Water tailored collaboration project to determine the effect of blending different source waters on the water quality in various distribution systems. The project was based on 18 independent pilot distribution systems (PDS), each being fed by a different water blend (7 finished waters blended in different proportions). The source waters compared were groundwater, surface water, and brackish water, which were treated in a variety of pilot distribution systems, including reverse osmosis (RO) (desalination), both membrane and chemical softening, and ozonation-biological activated carbon (BAC), resulting in a total of 7 different finished waters. The observations from this study consistently demonstrated that unlined ductile iron was more heavily colonized by a biomass than galvanized steel, lined ductile iron, and PVC (in that order) and that the fixed biomass accumulation was more influenced by the nature of the supporting material than by the water quality (including the secondary residual levels). However, although the bulk liquid water cultivable bacterial counts (i.e. heterotrophic plate counts or HPCs) did not increase with a greater biofilm accumulation, the results also suggested that high HPCs corresponded to a low disinfectant residual more than a high biofilm inventory. Furthermore, temperature was found to affect the biofilms, plus the AOC was important when the residual was between 0.6 and 2.0 mg $Cl_2/l$. An additional aspect of the current study was that the potential of the exoproteolytic activity (PEPA) technique was used along with a traditional so-called destructive technique in which the biofilm was scrapped off the coupon surface, resuspended, and cultivated on an R2A agar. Both techniques indicated similar trends and relative comparisons among the PDSs, yet the culturable biofilm values for the traditional method were several orders of magnitude lower than the PEPA values.

수돗물 수질에 따른 옥내급수관 부식에 미치는 영향분석 (The Corrosion Effect of the Water Pipelines in Buildings according to Drinking Water Quality)

  • 유순주;박수정;안경희;김현구;김창수;정일록;박영복
    • 한국물환경학회지
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    • 제24권6호
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    • pp.701-708
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    • 2008
  • As a countermeasure for reduction of corrosion in the delivery and distribution pipes used for tap water, materials for the pipelines in-houses and the effect of water quality on corrosivity of water pipelines were investigated in the distribution system of Han river. As the corrosion index at 6 water purification facilities of Han river, average Langelier Saturation Index (LI) of raw and finished water were -1.0 and -1.4 respectively and average Larson Index (LR) were 9.5 and 9.9, respectively. And also corrosion potential showed corrosivity in finished water (-431~-462 mV) as well as raw water (-426~-447 mV). This results indicate that tap water quality of han river have corrosivity. To understand the corrosivity effect in pipe material used for premise distribution system, water quality of stagnant tap water and tap water were analyzed and the differences between them were calculated. The difference concentration of iron, copper and zinc were $12.9{\mu}g/L$, $31.0{\mu}g/L$ and $45.0{\mu}g/L$ respectively in galvanized steel pipe for use more than 15 years and showed highest concentration. As a result, the control to corrosivity in the water pipelines, corrosivity control treatment in the water purification system can be applied. In advance it is necessary to monitor corrosivity of water quality using corrosive index because corrosivity may differ from the seasonal and regional characteristics and water chemicals dosage. For the future the guideline for corrosion index have to be established.

기초형식 및 지반조건에 따른 하우스파이프기초의 인발저항력 특성 (Characteristics of Uplift Capacity of House Pipe Foundation according to Foundation Types and Soil Conditions)

  • 송창섭;장웅희;최득호;김정철
    • 한국농공학회논문집
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    • 제62권1호
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    • pp.117-126
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    • 2020
  • The area of facility horticulture in Korea is increasing rapidly, the single-span pipe house which uses galvanized steel pipe as the main rafters occupies 78.7% of the facility area. Lightweight structures such as the single-span pipe house are vulnerable to meteorological disasters such as strong winds, economic losses of the state, local governments and farmers are continuing as construction does not meet the design standards. In order to minimize economic losses in the horticultural specialty facilities sector, the Rural Development Administration has been operating the horticultural disaster resilient standard for horticultural specialty facilities since April 2007. The only standard for the pipe connector is the disaster resilient standard, there is no standard for the uplift capacity of the house pipe foundation and the research on it is also insufficient. The purpose of this study is to investigate the characteristics of uplift capacity according to the foundation type, compaction ratio and embedded depth through soil box test. The results of the maximum uplift capacity according to the type, compaction ratio and embedded depth can be used as the basic data for the basic design of the pipe house conforming to the disaster resilient standard. Due to the limitation of soil box test, it may be different from the behavior of pipe house installed on site. In the future, the field test and the actual pipe house should be made and supplemented by comparing this result with the field test values.

Moisture-dependent Physical Properties of Detarium microcarpum Seeds

  • Aviara, Ndubisi A.;Onaji, Mary E.;Lawal, Abubakar A.
    • Journal of Biosystems Engineering
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    • 제40권3호
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    • pp.212-223
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    • 2015
  • Purpose: Physical properties of Detarium microcarpum seeds were investigated as a function of moisture content to explore the possibility of developing bulk handling and processing equipment. Methods: Seed size, surface area, and 1,000-seed weight were determined by measuring the three principal axes, measuring area on a graph paper, and counting and weighing seeds. Particle and bulk densities were determined using liquid displacement and weight in a measuring cylinder, respectively. Porosity was computed from particle and bulk densities. Roundness and sphericity were measured using shadowgraphs. Angle of repose and static and kinetic coefficients of friction were determined using the vertical cylindrical pipe method, an inclined plane, and a kinetic coefficient of friction apparatus. Results: In the moisture range of 8.2%-28.5% (db), the major, intermediate, and the minor axes increased from 2.95 to 3.21 cm, 1.85 to 2.61 cm, and 0.40 to 1.21 cm, respectively. Surface area, 1,000-seed weight, particle density, porosity, and angle of repose increased from 354.62 to $433.19cm^2$, 3.184 to 3.737 kg, 1060 to $1316kg/m^3$, and 30.0% to 53.1%, respectively, whereas bulk density decreased from 647.6 to $617.2kg/m^3$. Angle of repose increased from $13.9^{\circ}$ to $28.4^{\circ}$. Static and kinetic coefficients of friction varied between 0.096 and 0.638 on different structural surfaces. Conclusions: Arithmetic mean, geometric mean, and equivalent sphere effective diameters determined at the same moisture level were significantly different from each other, with the arithmetic mean diameter being greatest. Surface area, 1,000-seed weight, particle density, porosity, and angle of repose all increased linearly with moisture content. Bulk density decreased linearly with moisture content. The coefficients of friction had linear relationships with moisture content. The highest values of static and kinetic coefficients of friction were observed on galvanized steel and hessian fabric, respectively, whereas the lowest values were observed on fiberglass.

계장화 압입시험법을 이용한 점용접부의 경도평가 (Hardness Evaluation of Spot Welding Using Instrumented Indentation Technique)

  • 진지원;곽성종;유동옥;김태성;강기원
    • 대한기계학회논문집A
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    • 제36권9호
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    • pp.1081-1086
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    • 2012
  • 본 논문에서는 품질 검사 방법론이 적용된 계장화 압입시험을 수행하여 점용접부의 경도를 평가하였다. 먼저 정상 및 불량 용접조건하에서 제작된 점용접 샘플에 대해 로크웰 경도 및 계장화 압입시험을 실시하였다. 계장화 압입시험을 통해 구한 압입하중-변위선도를 이용하여 계산된 경도를, 동일한 조건의 동일위치에 대한 압입경도시험을 통하여 측정된 로크웰 경도와 확률론적 방법론을 이용하여 비교평가 하였다. 또한 계장화 압입시험을 통하여 추정한 경도 및 이에 대한 확률론적 해석을 수행하여 점용접부의 신뢰성 기반 품질 관리 기준 설정 가능성을 평가하였다.