• Title/Summary/Keyword: furnace design

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Design Impact evaluation through CFB Boiler Design Parameter and Lower Furnace Fraction of Combustion Heat (순환 유동상 연소로 설계 인자 및 하부 연소율에 따른 설계 영향 평가)

  • Yang, Jongin;Kim, Taehyun;Choi, Sangmin
    • 한국연소학회:학술대회논문집
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    • 2012.04a
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    • pp.41-42
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    • 2012
  • Circulating fludized bed(CFB) furnace which can use a variety of low-grade fuels because of high heat capacity and good mixing characteristic in its furnace have turned out to be effective system. There is no many research to design CFB boiler in korea. thus, we feel necessity to research design method. So far accurate hydrodynamics and combustion mechanism information in CFB furnace has been lacked. Therefore, design method that derives design parameter is being made. so, this study is aimed to derive design parameters of CFB furnace from heat and mass balance by using existing plant data.

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Study on Furnace Design for Packaged Water-Tube Boilers (Package 수관 보일러의 연소실 설계에 관한 연구)

  • In, Jong-Soo
    • Journal of the Korean Society of Industry Convergence
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    • v.1 no.2
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    • pp.13-19
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    • 1998
  • A computer simulation program for the design of furnace witjin pakaged water-tube boilres is developed and the developed computer program is successfully applied to design the furnace for packaged water-tube boiler. The model by experiment and the model by Hottel are used to predict the exit gas temperature of furnace. The result by two models is discussed and is shown that in the case of constant cross section in furnace, the result is same but in changing the configuration of cross section, the difference by two models is not small.

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A Study on the Design and Development of Gas Burner for Gas Furnace (가스온풍기용 가스버너의 설계 및 개발에 관한 연구)

  • 박용호;염만오;심성훈;엄기훈
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.4
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    • pp.84-93
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    • 1994
  • The purpose of this study is to modify the kerosene furnace, which is forced flue type with 15000kcal capacity, to gas furnace satisfying for CITY gas, LNG gas and LPG gas. The gas furnace, a kind of gas appliance, is mainly used for heating houses by combusion of gas. This paper describes briefly the design technology for gas burner which is most important in replacing kerosene fuel with gas fuel. Especially, the design for gas nozzle is constructed by theoretical and experimental method. It is found that the experimental results of the modified gas burner are good agreement with the theoretical results for calorific value and combustion efficiency. The result of this study will contribute in the design skill and of gas burner and similar gas appliance, and the pursuit for reduction of fuel cost as well as atmospheric pollution.

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Design of Level 2 Control System for Continuous Reheat Furnaces (연속식 가열로의 Level 2 제어 시스템 설계)

  • Ryu, BoHyun;Lee, JaeYong;Rhim, DongRyul;Cha, JaeMin;Yeom, ChoongSub
    • Journal of the Korean Society of Systems Engineering
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    • v.12 no.1
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    • pp.113-120
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    • 2016
  • Steel in a continuous reheat furnace is heated to higher temperature to be treated in the rolling steel process. Due to this reason the continuous reheat furnace system requires an optimal control system to adjust the temperature inside the furnace. Level 2 control systems for continuous reheat furnaces generate automatic heating set points for the level 1 system of the furnace based on the mathematical thermal model which can give a good estimation of steel heating inside the furnace and is used to adjust heating requirements to optimize furnace combustion. For the current study the analytic methodology based on the design procedure from the systems engineering to develop new level 2 control system of a continuous reheat furnace was proposed. The system analysis and the requirements of the level 2 control system were derived using the unified modeling language (UML) 2.0, and the design of database and the graphic user interface (GUI) for the level 2 control system were conducted.

A Study on Fire Resisting Construction Design in Advanced Nation (선진각국의 내화설계법에 관한 연구)

  • 김화중
    • Fire Science and Engineering
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    • v.2 no.2
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    • pp.17-30
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    • 1988
  • In Our Country, the fire safety design is done by the standard furnace fire test. This is haphazard procedure, as the standard furnace fire endurance of structural elements has little relation to the structural element endurance in an actual Compartment fire. The standard furnace fire test results, though obtained at great cost, do not contribute to the understanding of the behavior of structural elements in an elevated temperature environment and can not be applied rationally in fire safety design. The response of a steel and reinforced concrete structure in fire is a very complex problem. Therefore, in this paper is explained about tendency of study for fire safety design in advanced nations.

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Optimal Design of High Temperature Vacuum Furnace Using Thermal Analysis Database (전산 열해석 DB를 이용한 초고온 진공로 최적설계)

  • Li Zhen-Zhe;Park Mee-Young;Byun Yung-Hwan;Lee Chang-Jin;Lee Jae-Woo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.6 s.249
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    • pp.594-601
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    • 2006
  • Optimization study has been carried out to design an energy efficient, high temperature vacuum furnace which satisfies users' design requirements. First of all, the transient temperature distribution and the uniform temperature zone results have been compared with the steady state results to validate the feasibility of using steady state solution when constructing the thermal analysis DB. In order to check the accuracy, the interpolated results using thermal analysis DB have been compared with the computational and the experimental results. In this study, total heat flux is selected as the objective function, and the geometry parameters of vacuum furnace including the thickness of insulator, the heat zone sizes and the interval between heater and insulator are the design variables. The Uniform temperature zone sizes and the wall temperature are imposed as the design constraints. With negligible computational cost a high temperature vacuum furnace which has $40\sim60%$ reduction in total heat flux is designed using thermal analysis DB.

Optimized Mixing Design of Carbon-Capturing and Sequestering Activated Blast-Furnace Slag Mortar by Response Surface Analysis (반응표면분석법에 의한 탄소포집 활성 고로슬래그 모르타르의 최적배합 도출에 관한 연구)

  • Jang, Bong Jin;Park, Cheol woo;Kim, Seung Won;Ju, Min Kwan;Park, Ki Tae;Lee, Sang Yoon
    • International Journal of Highway Engineering
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    • v.15 no.6
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    • pp.69-78
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    • 2013
  • PURPOSES : In this study blast furnace slag, an industrial byproduct, was used with an activating chemicals, $Ca(OH)_2$ and $Na_2SiO_3$ for carbon capture and sequestration as well as strength development. METHODS : This paper presents the optimized mixing design of Carbon-Capturing and Sequestering Activated Blast-Furnace Slag Mortar. Design of experiments in order to the optimized mixing design was applied and commercial program (MINITAB) was used. Statistical analysis was used to Box-Behnken (B-B) method in response surface analysis. RESULTS : The influencing factors of experimental are water ratio, Chemical admixture ratio and Curing temperature. In the results of response surface analysis, to obtain goal performance, the optimized mixing design for Carbon-Capturing and Sequestering Activated Blast-Furnace Slag Mortar were water ratio 40%, Chemical admixture ratio 58.78% and Curing temperature of $60^{\circ}C$. CONCLUSIONS : Compared with previous studies of this experiment is to some extent the optimal combination is expected to be reliable.

Development of Integrated Design and Optimization Software for the High Temperature Furnace Design (초고온 진공로 통합설계 최적화 소프트웨어 개발)

  • Jin, YuXuan;Lee, Jaewoo;Byun, Yunghwan
    • Journal of the Korean Society of Systems Engineering
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    • v.1 no.1
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    • pp.14-19
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    • 2005
  • High temperature vacuum furnaces or high standard electric furnaces demand high technology level and high production cost. Therefore, an iterative design process and the optimization approach under integrated computing environment are required to reduce the development risk. Moreover, it also required to develop an integrated design software that can manage the centralized database system between factory and design department, and the automated furnace design and analysis. The developed software is dedicated to the development of the vacuum (electric) furnaces. Based on the distribute middleware system, the GUI module, the CAD module, the thermal analysis module and the optimization module are integrated. For the DBMS, Microsoft Access is employed, the GUI is developed using Visual Basic language, and AutoCAD is utilized for the configuration design. By investigating the analysis code interface, the analysis and optimization process, and the data communication method, the overall system architecture, the method to integrate the optimizer and ana lysis codes, and the method to manage the data flow are proposed and verified through the optimal furnace design.

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A Study of Optimal Distribution of Gas Temperature in Directly-Fired Reheating Furnace (직접 가열식 가열로 내 최적 분위기온도 분포 해석에 관한 연구)

  • Jeong, Eui-Soo;Shim, Sung-Min;Kim, Young-Deuk;Kang, Deok-Hong;Kim, Woo-Seung
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2122-2125
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    • 2008
  • Because the reheating furnace consumes a large amount of energy to heat up the slabs, it is very important to find an optimal temperature patterns in the furnace for energy saving as well as uniform target temperature at the exit of the furnace. In this study, the temperature profiles in the slab are determined by solving the transient one-dimensional heat conduction equation in conjunction with boundary conditions with total heat exchange factors. The optimal temperature patterns are obtained to minimize the fuel consumption with satisfying the predetermined constraint conditions. The design optimization is performed by using a genetic algorithm and the optimal results are validated with results obtained from the PIDO tool, called as P.I.A.n.O.

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A Study of Concrete Mix Proportioning Design using Blast-furnace Slag Cement (고로슬래그시멘트를 사용한 콘크리트 배합설계에 관한 연구)

  • 백광섭;차태환;노재호;박연동;윤재환
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.10a
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    • pp.113-118
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    • 1995
  • The purpose of this study is to suggest concrete mix proportioning design using Blast-furnace slag cement. The mix conditions are specified by concrete strength(180~400kg/$\textrm{cm}^2$), slump$(15\pm2cm)$m and air volume$(4.5\pm1%)$. From the result of concrete mix proportioning design using Blast-furnace slag cement, unit water content can be reduced by 3~8% comparing with OPC. The relationship between strength at 28days and cement water ratio is as follow. when blast-furnace slag cement is used: $\sigma_{28}$=304.OC/W-296.8. Super-plasticizer have to be used to get a slump of 15cm when water/cement ratio is less than 45%.

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