• Title/Summary/Keyword: fuel cell vehicles

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Optimal Design of Soft-Switching Cell for High Efficiency and High Power Density for HDC of FCEVs (FCEV용 HDC 고효율 운전을 위한 소프트 스위칭 셀 최적 설계 방안)

  • Kim, So-Young;Noh, Tae-Won;Lee, Jaehyung;Ahn, Jung-Hoon;Lee, Byoung Kuk
    • The Transactions of the Korean Institute of Power Electronics
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    • v.23 no.3
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    • pp.217-224
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    • 2018
  • In this study, the optimal design methods of soft-switching cell for high-voltage DC-DC converter (HDC) of fuel cell electric vehicles (FCEVs) is proposed for high efficiency and high power density. The appropriate soft-switching cell for FCEVs is chosen by analyzing the losses of HDC which adopts soft-switching cell. The proposed optimal design methods for the soft-switching cell are divided into two purposes which are improvement of efficiency and power density. Two kinds of design methods enable to improve fuel efficiency and cost, respectively. The proposed design methods are validated with the experimental results based on the specification and hardware used in actual FCEVs.

Studies on the Performance Characteristics of an Electronically Controlled $CO_2$ Air Conditioning System for Fuel Cell Electric Vehicles (연료전지 자동차용 전자 제어식 $CO_2$ 냉방 시스템의 성능 특성에 관한 연구)

  • Kim, Sung-Chul;Lee, Dong-Hyuk;Lee, Ho-Seong;Won, Jong-Phil;Lee, Dae-Woong;Lee, Won-Suk
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.2
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    • pp.150-157
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    • 2008
  • The main objective of this paper is to investigate the performance characteristics of a $CO_2$ air conditioning system for fuel cell electric vehicles (FCEV). The present air conditioning system for FCEV uses the electrically driven compressor and electrically controlled expansion valve for $CO_2$ as a working fluid. The experimental work has been done with various operating conditions, which are quite matching the actual vehicle's driving conditions such as different compressor speed and high pressure to identify the characteristics of the system. Experimental results show that the cooling capacity and coefficient of performance (COP) were up to 6.3kW and 2.5, respectively. This paper also deals with the development of optimum high pressure control algorithm for the transcritical $CO_2$ cycle to achieve the maximum COP.

Experimental Studies on the Stack Cooling Performance Using a $CO_2$ Air Conditioning System in Fuel Cell Vehicles (이산화탄소 에어컨 시스템을 이용한 연료전지 자동차의 스택 냉각성능에 대한 실험적 연구)

  • Kim, Sung-Chul;Kim, Min-Soo;Won, Jong-Phil
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.3
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    • pp.87-93
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    • 2008
  • The $CO_2$ air conditioning system installed in fuel cell vehicles could be used either for stack cooling or for cabin cooling, and thus was used for the stack cooling when additional stack heat release was required over a fixed radiator capacity for high power generation. This study investigated the performance of the stack cooling system using $CO_2$ air conditioner at various operating conditions. Also, the heat releasing effectiveness and mutual interference were analyzed for the stack cooling system using an air conditioner and compared with the conventional radiator cooling system with/without cabin cooling. The heat release of the stack cooling system with the aid of $CO_2$ air conditioner increased up to 36% more than that of the conventional radiator cooling system with cabin cooling. Furthermore, the heat release of the stack cooling system using $CO_2$ air conditioner increased more by 7% than that of the conventional radiator cooling system without cabin cooling.

A Study of Battery Charging Time for Efficient Operation of Fuel Cell Hybrid Vehicle (연료전지 하이브리드 차량의 효율적인 작동을 위한 배터리 충전 시기에 대한 연구)

  • Jin, Wei;Kwon, Oh-Jung;Jo, In-Su;Hyun, Deok-Su;Cheon, Seung-Ho;Oh, Byeong-Soo
    • Transactions of the Korean hydrogen and new energy society
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    • v.20 no.1
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    • pp.38-44
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    • 2009
  • Recently, the research focused on fuel cell hybrid vehicles (FCHVs) is becoming an attractive solution due to environmental pollution generated by fossil fuel vehicles. The proper energy control strategy will result in extending the fuel cell lifetime, increasing of energy efficiency and an improvement of vehicle performance. Battery state of charge (SoC) is an important quantity and the estimation of the SoC is also the basis of the energy control strategy for hybrid electric vehicles. Estimating the battery's SoC is complicated by the fact that the SoC depends on many factors such as temperature, battery capacitance and internal resistance. In this paper, battery charging time estimated by SoC is studied by using the speed response and current response. Hybrid system is consist of a fuel cell unit and a battery in series connection. For experiment, speed response of vehicle and current response of battery were determined under different state of charge. As the results, the optimal battery charging time can be estimated. Current response time was faster than RPM response time at low speed and vice versa at high speed.

Evaluation of Structural Safety and Leak Test for Hydrogen Fuel Cell-Based Truck Storage Systems (수소트럭 수소저장시스템에 대한 구조안전성 및 기밀성능평가)

  • Kim, Da-Eun;Yeom, Ji-Woong;Choi, Sung-Joon;Kim, Young-Kyu;Cho, Sung-Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.11
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    • pp.1-7
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    • 2020
  • Recently, hydrogen has gained considerable attention as an eco-friendly fuel, which helps in reducing carbon dioxide content. Specifically, there is a growing interest in vehicles powered by a hydrogen fuel cell, which is spotlighted as an environmental-friendly alternative. A hydrogen transport system, fuel cell system, fuel supply system, power management system, and hydrogen storage system are key parts of a hydrogen fuel cell truck. In this study, a hydrogen storage system is built and analyzed. The expansion length of the storage vessel at maximum operating pressure (87.5 MPa) was calculated with ABAQUS, and then the optimized system was designed and built. The leak and bubble tests were performed on the built storage system. The leakage of the system was measured to be under 5 cc/hr. Hence, it can be used as a research test for the safety evaluation of leading systems of hydrogen fuel-powered commercial vehicles.

Sizing of Powertrain in Fuel Cell Hybrid Vehicles (연료전지 하이브리드 자동차의 동력전달계의 용량 선정)

  • Zheng, Chun-Hua;Shin, Chang-Woo;Park, Yeong-Il;Cha, Suk-Won
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.6
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    • pp.113-118
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    • 2011
  • Fuel Cell Hybrid Vehicle (FCHV) is one of the most promising candidates for the next generation of transportation. It has many outstanding advantages such as higher energy efficiency and much lower emissions than internal combustion engine vehicles. It also has the ability of recovering braking energy. In order to design an FCHV drive train, we need to determine the size of the electric motor, the Fuel Cell System (FCS), and the battery. In this paper, the methodology for the sizing of these components is introduced based on the driveability constraints of the FCHV. A power management strategy is also presented because the battery energy capacity depends on it. The warm-up time of the FCS is also considered in the power management strategy and the simulation result is compared to that without considering the warm-up time.

Numerical Analysis of Electromagnetic Characteristic of High Voltage/Current Cable for Fuel Cell Electric Vehicle (FCEV) (수소 연료전지 차량용 고전압 케이블의 전자파 특성 수치해석에 관한 연구)

  • Lee, Soon-Yong;Choi, Jae-Hoon
    • Transactions of the Korean hydrogen and new energy society
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    • v.21 no.3
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    • pp.149-157
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    • 2010
  • The electromagnetic characteristics of FCEVs (fuel cell electric vehicles) are much different from the existing combustion engine cars as well as hybrid, plug-in-hybrid, and pure electric vehicles due to the high voltage/current generated by a fuel cell stack which uses a compressed hydrogen gas reacted with oxygen. To operate fuel cell stack efficiently, BOP (Balance of Plant) is essential. BOP systems are used many not only for motors in water pump, air blower, and hydrogen recycling pump but also inverters for these motors. Since these systems or components are connected by high voltage cables, EMC (Electromagnetic compatibility) analysis for high voltage/current cable is the most important element to prevent the possible electric functional safety errors. In this paper, electromagnetic fields of high current/voltage cable for FCEVs is studied. From numerical analysis results, time harmonic magnetic field strength of high current/voltage cable have difference of 20~28 dB according to phase. EMI result considered ground effect of FECV at 10 m shows difference of 14.5 dB at 30 MHz and 2.8 dB at 230 MHz compared with general cable.

Development of Regenerative Braking Control Algorithm for In-wheel Motor Type Fuel Cell Electric Vehicles Considering Vehicle Stability (차량 안정성을 고려한 인휠모터 방식 연료전지 전기자동차용 회생제동 알고리즘 개발)

  • Yang, D.H.;Park, J.H.;Hwang, S.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.7 no.2
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    • pp.7-12
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    • 2010
  • In these days, the researches about hybrid and fuel cell electric vehicles are actively performed due to the environmental contamination and resource exhaust. Specially, the technology of regenerative braking, converting heat energy to electric energy, is one of the most effective technologies to improve fuel economy. This paper developed a regenerative braking control algorithm that is considered vehicle stability. The vehicle has a inline motor at front drive shaft and has a EHB(Electo-hydraulic Brake) system. The control logic and regenerative braking control algorithm are analyzed by MATLAB/Simulink. The vehicle model is carried out by CarSim and the driving simulation is performed by using co-simulation of CarSim and MATLAB/Simulink. From the simulation results, a regenerative braking control algorithm is verified to improve the vehicle stability as well as fuel economy.

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Optimal Control of Fuel Cell Hybrid Vehicles (연료전지 하이브리드 자동차의 최적 제어)

  • Zheng, Chun-Hua;Park, Yeong-Il;Lim, Won-Sik;Cha, Suk-Won
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.2
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    • pp.135-140
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    • 2012
  • Fuel Cell Hybrid Vehicles (FCHVs) have already become the subject of major interest among automotive industry as well as power management strategies of FCHVs, as the fuel economy of FCHVs depends on them. There are several types of power management strategies of FCHVs that have been developed to improve the fuel economy of FCHVs. Among them, optimal control theory is applied to this study. A problem is defined and its objective is to minimize the energy consumption of an FCHV and to find the optimal trajectories of powertrain parameters during driving. Necessary conditions for the optimal control are introduced and the simulation results of constant costate are compared to that of variable costate in order to prove that the variable costate can be replaced with the constant costate.

Study on Development of the Isolation Resistance Measurement System for Hydrogen Fuel Cell Vehicle (수소연료전지자동차용 절연저항 측정시스템 개발에 관한 연구)

  • Lee, Ki-Yeon;Kim, Dong-Ook;Moon, Hyun-Wook;Kim, Hyang-Kon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.5
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    • pp.1068-1072
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    • 2011
  • Hydrogen Fuel Cell Vehicle(HFCV) is system that uses electrical energy of fuel cell stack to main power source, which is different system with other vehicles that use high-voltage, large-current. Isolation performance of this system which is connected with electrical fire and electrical shock is important point. Isolation resistance of electric installation is divided according to working voltage, it follows criterion more than $100{\Omega}$/VDC (or $500{\Omega}$/VAC) about system operation voltage in a hydrogen fuel cell vehicle. Although measurement of isolation resistance in a hydrogen fuel cell vehicle is two methods, it uses mainly measurement by megger. However, the present isolation resistance measurement system that is optimized to use in electrical facilities is unsuitable for isolation performance estimation of a hydrogen fuel cell vehicle because of limit of maximum short current and difference of measurement resolution. Therefore, this research developed the isolation resistance measurement system so that may be suitable in isolation performance estimation of a hydrogen fuel cell vehicle, verified isolation performance about known resistance by performance verification of laboratory level about developed system, and executed performance verification through comparing results of developed system by performance verification of vehicle level with ones of existing megger. Developed system is judged to aid estimation and upgrade of isolation performance in a hydrogen fuel cell vehicle hereafter.