• Title/Summary/Keyword: friction heat

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NUMERICAL STUDY OF TURBINE BLADE COOLING TECHNIQUES (터빈 블레이드 냉각시스템에 관한 수치해석적 연구)

  • Kim, K.Y.;Lee, K.D.;Moon, M.A.;Heo, M.W.;Kim, H.M.;Kim, J.H.;Husain, A.
    • 한국전산유체공학회:학술대회논문집
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    • 2010.05a
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    • pp.530-533
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    • 2010
  • This paper presents numerical analysis and design optimization of various turbine blade cooling techniques with three-dimensional Reynolds-averaged Navier-Stokes(RANS) analysis. The fluid flow and heat transfer have been performed using ANSYS-CFX 11.0. A fan-shaped hole for film-cooling has been carried out to improve film-cooling effectiveness with the radial basis neural network method. The injection angle of hole, lateral expansion angle of hole and ratio of length-to-diameter of the hole are chosen as design variables and spatially averaged film-cooling effectiveness is considered as an objective function which is to be maximized. The impingement jet cooling has been performed to investigate heat transfer characteristic with geometry variables. Distance between jet nozzle exit and impingement plate, inclination of nozzle and aspect ratio of nozzle hole are considered as geometry variables. The area averaged Nusselt number is evaluated each geometry variables. A rotating rectangular channel with staggered array pin-fins has been investigated to increase heat transfer performance ad to decrease friction loss using KRG modeling. Two non-dimensional variables, the ratio of the eight diameter of the pin-fins and ratio of the spacing between the pin-fins to diameter of the pin-fins selected as design variables. A rotating rectangular channel with staggered dimples on opposite walls are formulated numerically to enhance heat transfer performance. The ratio of the dimple depth and dimple diameter are selected as geometry variables.

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Thermohydraulic Characteristics of Two-Phase Flow in a Submerged Gas Injection System (잠겨진 가스분사장치에서의 2상유동의 열수력학적 특성)

  • Choi, Choeng Ryul;Kim, Chang Nyung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.10
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    • pp.1327-1339
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    • 1999
  • Characteristics of two-phase flow and heat transfer were numerically investigated in a submerged gas Injection system. Effects of both the gas flow rate and bubble size were investigated. In addition, heat transfer characteristic and effects of heat transfer were investigated when temperature of the injected gas was different from that of the liquid. The Eulerian approach was used for the formulation of both the continuous and the dispersed phases. The turbulence in the liquid phase was modeled by the use of the standard $k-{\varepsilon}$ turbulence model. The interphase friction and heat transfer coefficient were calculated by means of correlations available in the literature. The turbulent dispersion of the phases was modeled by introducing a "dispersion Prandtl number". The plume region and the axial velocities are increased with increases in the gas flow rate and with decreases in the bubble diameter. The turbulent flow field grows stronger with the increases in the gas flow rate and with the decreases in the bubble diameter. In case that the heat transfer between the liquid and the gas is considered, the axial and the radial velocities are decreased in comparison with the case that there is no temperature difference between the liquid and the gas when the temperature of the injected gas is higher than the mean liquid temperature. The results in the present research are of interest in the design and the operation of a wide variety of material and chemical processes.

A Study of a Changing of Physical and Chemical Intra-structure on Si-DLC Film during Tribological Test (실리콘 함유 DLC 박막의 마찰마모 시험에 의한 물리적 특성 및 화학적 결합 구조 변화 고찰)

  • Kim, Sang-Gweon;Lee, Jae-Hoon;Kim, Sung-Wan
    • Journal of the Korean Society for Heat Treatment
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    • v.24 no.3
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    • pp.127-132
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    • 2011
  • The silicon-containing Diamond-like Carbon (Si-DLC) film as an low friction coefficient coating has especially treated a different silicon content by plasma-enhanced chemical vapor deposition (PECVD) process at $500^{\circ}C$ on nitrided-STD 11 mold steel with (TMS) gas flow rate. The effects of variable silicon content on the Si-DLC films were tested with relative humidity of 5, 30 and 85% using a ball-on-disk tribometer. The wear-tested and original surface of Si-DLC films were analysed for an understanding of physical and chemical characterization, including a changing structure, via Raman spectra and nano hardness test. The results of Raman spectra have inferred a changing intra-structure from dangling bonds. And high silicon containing DLC films have shown increasing carbon peak ratio ($I_D/I_G$) values and G-peak values. In particular, the tribological tested surface of Si-DLC was shown the increasing hardness value in proportional to TMS gas flow rate. Therefore, at same time, the structure of the Si-DLC film was changed to a different intra-structure and increased hardness film with mechanical shear force and chemical reaction.

Research on Thermal Performance by Different Fins in a Solar Air Heater (태양열 공기난방기에서 핀의 형상에 따른 열전달 성능 평가)

  • Choi, Hwi-Ung;Hong, Boo-Pyo;Yoon, Jung-In;Son, Chang-Hyo;Choi, Kwang-Hwan
    • Journal of the Korean Solar Energy Society
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    • v.33 no.6
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    • pp.85-91
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    • 2013
  • It is essential to reduce the amount of fossil fuel because facing with the natural problem such as a global warming. To achieve this goal, many of interests in the use of renewable energy is growing. Especially, as one of these renewable energy systems, a solar air heater invention has been conducted for enhancing the efficiency of solar air heater. According to this trend, scale-down sized experiment apparatus was constructed and performed for searching a proper fin and confirming the heat transfer performance by fin shape on constant heat condition to enhance efficiency of solar air heater. In this experiment, heat gain, convection heat transfer coefficient, number of transfer units, Nusselt number, Reynold's number, friction factor, performance factor were investigated in order to evaluate the thermal characteristics based on the real data obtained. By comparison with the each fin performance, a zigzag shape keeping a right angle to the plate had the highest value among them.

Air-Side Performance of Fin-and-Tube Heat Exchangers Having Non-Symmetric Slit Fins Under Wet Condition (비대칭형 슬릿 핀이 적용된 핀-관 열교환기의 습표면 성능)

  • Kim, Nea-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.6
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    • pp.3698-3707
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    • 2015
  • In this study, wet surface heat transfer and friction characteristics of non-symmetric slit-finned heat exchangers are experimentally investigated. Louver-finned heat exchangers are also tested for comparison purpose. The effect of fin pitch on j and f factor is negligible. Louver fin samples yield higher j and f factors than slit fin samples. For one row, j and f factors of louver fin are 27% and 31% higher than those of slit fin. For two row, j and f factors of louver fin are 15% and 30% higher. Both j and f factor decrease as the number of tube row increases. For one row, average j/f ratios of slit fin samples are 3.4% larger than those of louver fin samples. For two row, average j/f ratios of slit fin samples are 11.5% larger. A new correlation was developed using the present data.

An experimental study on the thermal entrance lengths for viscoelastic polymer solutions in turbulent tube flow (점탄성 특성을 가진 폴리머용액의 난류유동 열적입구길이에 관한 실험적 연구)

  • 유상신;황태성;엄정섭
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.5
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    • pp.1189-1196
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    • 1988
  • Thermal entrance lengths of turbulent tube flow for viscoelastic polymer solutions are investigated experimentally in the recirculating flow system with tubes of inside diameters 8.5mm(L/D=710) and 10.3mm(L/D=1158), respectively. In the present system, the hydrodynamic and thermal boundary layers develop simultaneously from the beginning of the test section. To provide the boundary condition of constant heat flux at the wall, the test tubes are heated directly by electricity. The polymer solution used in the current study is 1000 wppm aqueous solution of polyacrylamide(Separan AP-273). The apparent viscosity of the polymer solutions circulating in the flow system are measured by the capillary tube viscometer at regular time intervals. Thermal entrance lengths vary due to the rate of degradation. The entrance lengths of degraded polymer solutions are about 500~600 times the diameter. However, the entrance lengths of fresh polymer solutions are greater than the lengths of the test tubes used in this study suggesting that thermal entrance lengths for viscoelastic polymer solutions are greater than 1100 tube times the diameters. Friction factor is almost insensitive to the degradation, but the heat transfer $j_{H}$-factor is affected seriously by degradation. Based on the present experimental data of fresh solutions a correlation for the heat transfer $j_{H}$-factor is presented.ted.

An Experimental Study on Braking Thermal Damage of Brake Disk Cover (브레이크 디스크 커버의 제동 열손상에 대한 실험적 연구)

  • Ko, Kwang-Ho;Moon, Byung-Koo
    • Journal of Digital Convergence
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    • v.13 no.11
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    • pp.171-178
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    • 2015
  • The disk cover is installed to protect brake disk and calliper and it's removed right before delivering to customers. The temperature of disk cover was measured driving test vehicles(2000cc, diesel) in this study. The highest temperature measured for the driving test(120km/h-braking(0.3G)-stop-120km/h-braking(0.5G)-stop) was $260{\sim}270^{\circ}C$ in the upper part of the disk cover and the temperature varied considerably around the disk cover. It can be inferred from this temperature distribution around the cover that the major heat transfer from hot disk to cover was through convection. In other words, the hot air generated by braking friction moved up to the upper part of the disk cover. And only the upper area of the disk cover was melted down during this driving test. The thickness of disk cover was increased to 1.0mm from 0.7mm and 1 paper of masking tape was pasted in the upper region of the disk cover. Then the cover endured the heated air formed by braking friction during the driving test.

A Study on Statistical Properties of Vickers Hardness of Friction Welded Parts in Alloy718 Steel (Part 1. As-welded) (Alloy718 마찰용접재의 비커스 경도의 통계적 성질에 관한 연구 (As-welded 재의 경우를 중심으로))

  • Kwon, Hyeok-Yong;Choi, Sung-Yoong;Lee, Sang-Yeal;Kong, Yu-Sik;Kim, Seon-Jin
    • Journal of Ocean Engineering and Technology
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    • v.22 no.5
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    • pp.87-93
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    • 2008
  • The objective of this paper is the investigation of the statistical properties of Vickers hardness (HV) of friction welded parts in nickel based super resisting steel, alloy 718 steel. First, we examine the statistical properties on the case of as-welded parts. Several Virkers indentations were made under same nominal conditions. This was repeated for three different applied loads, 100, 200 and 300g with a duration time, 10 second. The arithmetic mean of Vickers hardness in base metal (BM) materials is larger than that of HAZ in all applied loads. The measure of dispersion, that is, the coefficient of variation (COV) for BM and HAZ is decreased by increasing with the applied load. The distribution of Vickers hardness was not found to be symmetric type. The probability distribution of Vickers hardness was well followed Weibull distribution. The shape parameter and the scale parameter (characteristic hardness) are increased by increasing with the applied load, as both BM and HAZ.

THD Analysis of a Surface Textured Parallel Thrust Bearing: Effect of Dimple Radius and Depth (Surface Texturing한 평행 스러스트 베어링의 열유체윤활 해석: 딤플 반경과 깊이의 영향)

  • Jeong, YoHan;Park, TaeJo
    • Tribology and Lubricants
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    • v.30 no.5
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    • pp.303-310
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    • 2014
  • In order to reduce friction and improve reliability, researchers have applied various surface texturing methods to highly sliding machine elements such as mechanical seals and piston rings. Despite extensive theoretical research on surface texturing, previous numerical results are only applicable to isothermal and iso-viscous conditions. Because the lubricant flow pattern of textured bearing surfaces is much more complicated than that for non-textured bearings, the Navier?Stokes equation is more suitable than the Reynolds equation for the former. This study carries out a thermohydrodynamic (THD) lubrication analysis to investigate the lubrication characteristics of a single micro-dimpled parallel thrust bearing cell. The analysis involves using the continuity, Navier?Stokes, energy, temperature?viscosity relation, and heat conduction equations with the commercial computational fluid dynamics (CFD) code FLUENT. This study discretizes these equations using the finite volume method and solves them using the SIMPLE algorithm. The results include finding the streamlines, pressure and temperature distributions, and variations in the friction force and leakage for various dimple radii and depths. Increasing the dimple radius and decreasing the depth causes a recirculation flow to form because of a strong vortex, and the oil temperature greatly increases compared with the non-textured case. The present numerical scheme and results are applicable to THD analysis of various surface-textured sliding bearings and can lead to further study.

Experimental Investigation of Fatigue Crack Growth Behavior in Friction Stir Welded 7075-T651 Aluminum Alloy Joints under Constant Stress Intensity Factor Range Control Testing (For LT Orientation Specimen) (일정 응력확대계수범위 제어 시험하의 마찰교반용접된 7075-T651 알루미늄 합금 용접부의 피로균열전파 거동의 실험적 고찰 (LT 방향의 시험편에 대하여))

  • Jeong, Yeui Han;Kim, Seon Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.6
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    • pp.775-782
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    • 2013
  • In this study, as a series of studies aimed at investigating the spatial randomness of fatigue crack growth for friction stir welded (FSWed) 7075-T651 aluminum alloy joints, the fatigue crack growth behavior of FSWed 7075-T651 aluminum alloy joints was investigated for LT orientation specimens. Fatigue crack growth tests were conducted under constant stress intensity factor range (SIFR) control for 5 specimens of the FSWed 7075-T651 aluminum alloy, including base metal (BM), heat affected zone (HAZ), and weld metal (WM) specimens. The mean fatigue crack growth rate of WM specimens was found to be the highest, whereas that of HAZ and WM specimens was the lowest. Furthermore, the variability of fatigue crack growth rate was found to be the highest in WM specimens and lowest in BM specimens.