• Title/Summary/Keyword: friction heat

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Performance Analysis of Mechanical Face Seal Used for Primary Heat Transport Pump in Heavy Water Reactor (중수로 냉각재 펌프용 미케니컬 페이스 실의 성능 해석)

  • Kim, Jeong-Hun;Kim, Dong-Wook;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.27 no.5
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    • pp.240-248
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    • 2011
  • Mechanical face seal installed in primary heat transport pump used for heavy water reactor prevents leakage of working fluid using thin working fluid film between primary seal ring and mating ring. If the leakage of working fluid exceeds the allowable volume, serious accident can be happened by the trouble of primary heat transport pump. The thinner fluid film exists between primary seal ring and mating ring, the less working fluid leaks out. On the other hand, if the thickness of fluid film is not enough, the life of mechanical face seal will be reduced by friction and wear. Therefore appropriate design is necessary to maximize the performance and life of mechanical face seal. In this study, numerical analysis using finite volume method was conducted to investigate the performance of mechanical face seals which have same deep straight groove and 11 different net coning values. As results, equilibrium clearance between primary seal ring and mating ring, leakage volume of working fluid, friction torque on sealing surface and stiffness of working fluid film were obtained. With increasing net coning value, equilibrium clearance and leakage volume increase, and friction torque and stiffness of fluid film decrease.

Unsteady State Heat Transfer Analysis of Drum Brake System (드럼 브레이크 시스템의 비정상 열전달 해석)

  • 이계섭;국종영;천인범
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.9
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    • pp.172-181
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    • 1999
  • The brakes employed on commercial vehicles must be able to withstand three types of demanding services which are use-emergency stops from high speed, many repeated stops as in a delivery or bus route, and speed control in mountain descents. Two type of friction brakes are in use ; drum breaks and disc brakes. Drum brakes are of the internally expanding type in which two shoes fitted externally with friction material are forced outward against the inside of a rotating drum on the wheel unit. In this case, the Braking power is produced by the friction force between a drum and a lining, and is converted into heat. In this research an unsteady state heat transfer analysis for drum brake system of heavy truck has been performed by ABAQUS/standard code in the case of single-braking and the repeated braking condition. The temperature histories obtained by the finite Element analysis have been compared with the result calculated by the simplified formulation and the result obtained by the experiment of real vehicle conditions.

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Numerical Analysis of Turbulent Carbon Dioxide Flow and Heat Transfer under Supercritical State in a Straight Duct with a Square Cross-Section (초임계상태 이산화탄소의 정사각 단면 직덕트 내 난류유동 및 열전달의 전산해석)

  • 최영돈;주광섭;김용찬;김민수
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.12
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    • pp.1004-1013
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    • 2002
  • Turbulent carbon dioxide flows and cooling heat transfers under supercritical state in a straight duct with a square cross-section are numerically analyzed employing low Reynolds number $\kappa-\varepsilon$ model and algebraic stress model. The flow is assumed to be (quasi-incompressible. Predicted Nusselt number and friction factor are compared with the experimental data, Blasius correlation for friction factor and Dittus-Boelter correlation for Nusselt number. Computational results for the Fanning's friction factor agree well with the all Rohsenow and Choi's correlation, Liou and Hwang's experimental data and Blasius correlation. The results obtained by algebraic stress model agree more with the Liou and Hwang's experimental data, while the results obtained by low Reynolds number $\kappa-\varepsilon$ model agree more with Blasius correlation. In the computation of Nusselt number, Dittus-Boelter correlation can not exactly fit the computational results. Therefore we propose the new correlation$Nu=0.053Re^{0.73}Pr^{0.4}$for the turbulent cooling heat transfer of carbon dioxide under supercritical state.

Effects of Baffles on Heat Transfer and Friction Factors in a Rectangular Channel (사각채널에 설치된 배플이 열전달과 마찰계수에 미치는 효과)

  • Ahn, Soo-Whan;Kang, Ho-Keun;Bae, Sung-Taek;Song, Min-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.6
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    • pp.693-701
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    • 2006
  • The present work investigates the local heat transfer characteristics and the associated frictional loss in a rectangular channel with inclined solid and perforated baffles to obtain the basic design data for gas turbine. Five different geometries of baffles such as 1) solid (without hole), 2) three holes, 3) six holes, 4) nine holes, 5) twelve holes were covered. A combination of two baffles of same overall size is used. The flow Reynolds number is ranged from 28,900 to 70,100. The placement of baffles augments the overall heat transfer greatly by combining both jet impingement and the boundary layer separation. The present results show that the average Nusselt number distribution is strongly dependent on number of holes in the baffle plates, i.e., the average Nusselt number increases with increasing number of holes. The friction factor decreases also with increasing the number of holes. however. its value increases with increasing the Reynolds number.

Effects of Swirl Flow Generated by Twisted Tape on Heat Transfer and Friction Factor in a Square Duct (꼬임식 테이프가 설치된 사각 덕트에서 스월유동이 미치는 열전달과 마찰계수)

  • Kang, Ho-Keun;Ary, Bachtiar-Krishna-Putra;Ahn, Soo-Whan
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.117-120
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    • 2008
  • Numerical simulations and experiment of a hydrodynamic and thermally developed turbulent flow through square ducts (3.0 ${\times}$ 3.0 cm) with twisted tape inserts and with twisted tape inserts plus interrupted ribs are conducted to investigate regionally averaged heat transfer and friction factors. Turbulent swirl flows having Reynolds numbers ranging from 8,900 to 29,000, a rib height-to-channel hydraulic diameter(e/D$_h$) of 0.067, and a length-to-hydraulic diameter(L/D$_h$) of 30, are considered. The square ribs are arranged to follow the trace of the twisted tape and along the flow direction defined as axial interrupted ribs. The twisted tape has 0.1 mm thick carbon steel sheet with diameter of 2.8 cm, length of 90 cm, and 2.5 turns. Each wall is composed of isolated aluminum sections, and two cases of surface heating are set. The results show that uneven surface heating enhances the heat transfer coefficient over uniform heating conditions, and square ducts with twisted tape inserts plus interrupted ribs produces the best overall transfer performance.

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Structural and Thermal Analysis of Disk Brake (디스크 브레이크의 구조 및 열 해석)

  • Cho, Jae-Uug;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.2
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    • pp.211-215
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    • 2010
  • Continuous contraction and expansion of disk brake can be due to friction and temperature difference at repeated sudden braking. As serious vibration at disk is produced, the braking force will be changed ununiformly and braking system can not be stabilized. Temperature and heat flux at disk brake are investigated by structural and thermal analysis in this study. The maximum equivalent stress and displacement are shown respectively at the ventilated hole and the lower part of disk plate. At thermal analysis of initial state, temperature on disk plate is distributed from $95.9^{\circ}C$ to $100^{\circ}C$. The maximum heat flux of $0.0168W/mm^2$ is shown at the inner friction part between disk plate and pad. At thermal analysis of transient state, temperature on disk plate is distributed from $95^{\circ}C$ to $96.5^{\circ}C$ after 100 second. The maximum heat flux of $0.0024W/mm^2$ is also shown at the inner friction part between disk plate and pad. By comparing with initial state, the temperature on disk plate is more uniformly distributed and heat flux is more decreased by 7 times at transient state.

The Effects of Welding Conditions on the Joint Properties of the Friction Stir Welded AZ31B-H24 Mg Alloys (마찰교반용접한 AZ31B-H24 마그네슘 합금의 용접특성에 미치는 용접조건의 영향)

  • 이원배;방극생;연윤모;정승부
    • Journal of Welding and Joining
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    • v.20 no.5
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    • pp.87-92
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    • 2002
  • Weldability of Friction Stir Welded(FSW) AZ31B-H24 Mg alloy sheet with 4m thick was evaluated by changing welding speed. The sound welding conditions mainly depended on the suffiicient welding heat input during the process. The insufficient heat input resulted in the void like defect in the weld zone. Higher welding speed caused a larger inner void or lack of bonding. The defects were distributed at the stir zone or the transition region between stir zone and thermo-mechanical affected zone (UE). The size of defects slightly increased with increasing welding speed. These defects had a great effect on the joint strength of weld zone. The weld zone was composed of stir zone, TMAZ and heat affected zone. The stir zone was cosisted of fine recrystallized structure with $5-8\mu\textrm{m}$ in the mean grain size. The hardness of weld zone was near the 60HV, which was slightly lower than that of base metal. The maximum joint strength was about 219MPa that was 75% of that of base metal and the yield strength was also lower than that of base metal partly due to the existance of defects.

Experimental and Numerical Analysis for Effects of Two Inclined Baffles on Heat Transfer Augmentation in a Rectangular Duct (사각 덕트 내에 설치된 2개의 경사진 배플에 의한 열전달 증진 효과에 관한 실험 수치해석)

  • Kang, Ho-Keun;Ahn, Soo-Whan;Putra, Ary Bachtiar Krishna
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.19 no.11
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    • pp.751-760
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    • 2007
  • Baffles enhance heat transfer by disturbing boundary layer and bulk flow, creating impingement, and increasing heat transfer surface area. This study was performed to determine how the two inclined baffles (${\alpha}=5^{\circ}$ perforated models) placed at a rectangular channel affect heat transfer and associated friction characteristics. The parametric effects of perforated baffles (3, 6 and 12 holes) and flow Reynolds number ranging from 28,900 to 61,800 on the heated target surface are explored. Comparisons of the experimental data with the numerical results by commercial code CFX 10.0 are presented. As for the investigation of heat transfer behaviors on local Nusselt number with two baffles placed at $x/D_h=0.8$ and $x/D_h=8.0$ of the edge of baffles, it is evident that the inclined perforated baffles augment overall heat transfer significantly by both jet impingement and boundary layer separation. There exists an optimum perforation density to maximize heat transfer coefficients; i.e., the average Nusselt number increases with increasing number of holes, but the friction factor decreases with an increase in the hole number placed at baffles.

The Friction Coefficients and the Nusselt Number from an Educational Point of View (교육적 측면에서의 마찰계수와 누셀트 수)

  • Kim, Charn-Jung
    • Proceedings of the KSME Conference
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    • 2001.11b
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    • pp.9-13
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    • 2001
  • In the present study, the friction coefficients (Fanning and Moody coefficients) and the Nusselt number is reviewed from an educational point of view. It is discussed that these dimensionless numbers can be treated with two lengh scales. Also, the similarity between the momentum and heat transfer is discussed based on the length scales.

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NUMERICAL STUDY FOR THE FULL-SCALE ANALYSIS OF PLATE-TYPE HEAT EXCHANGER USING ONE-DIMENSIONAL FLOW NETWORK MODEL and ε-NTU METHOD (판형 열교환기 Full-scale 해석을 위한 1차원 유동 네트워크 모델 및 ε-NTU 모델의 수치적 연구)

  • Kim, Minsung;Min, June Kee;Ha, Man Yeong
    • Journal of computational fluids engineering
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    • v.19 no.1
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    • pp.47-56
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    • 2014
  • Since a typical plate heat exchanger is made up of a huge number of unitary cells, it may be impossible to predict the aero-thermal performance of the full scale heat exchanger through three-dimensional numerical simulation due to the enormous amount of computing resources and time required. In the present study, a simple flow-network model using the friction factor correlation and a thermal-network model based on the effectiveness-number of transfer units (${\varepsilon}$-NTU) method has been developed. The complicated flow pattern inside the cross-corrugated heat exchanger has been modeled into flow and thermal networks. Using this model, the heat transfer between neighboring streams can be considered, and the pressure drop and the heat transfer rate of full-scale heat exchanger matrix are calculated. In the calculation, the aero-thermal performance of each unitary cell of the heat exchanger matrix was evaluated using correlations of the Fanning friction factor f and the Nusselt number Nu, which were calculated by unitary-cell CFD model.