• 제목/요약/키워드: friction brake

검색결과 339건 처리시간 0.023초

두 종의 고체윤활제에 따른 마찰재의 마찰성능에 관한 실험적 고찰 (Experimental Investigation on Friction Performance of Brake Linings with Two Different Solid Lubricants)

  • 김성진;배은갑;윤호규;장호
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제33회 춘계학술대회 개최
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    • pp.72-78
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    • 2001
  • An experimental investigation was conducted to examine the tribological behavior of NAO (non-asbestos organic) type brake linings containing different volume ratios of graphite and antimony trisulfide (Sb$_2$S$_3$). In order to investigate the effect of the solid lubricants on brake performance, three different friction tests (pressure, speed, and temperature sensitive tests) were carried out using a scale dynamometer. The test results showed that the friction characteristics were strongly affected by the type and the amount of solid lubricants in the brake lining. It was found that the brake linings with both solid lubricants were better in friction stability due to the complementary role of the two disparate lubricating properties at various pressure and speed conditions. In particular, the brake lining containing higher concentrations of graphite showed better fade resistance than others during high temperature friction test.

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디스크 정렬불량에 기인한 브레이크 스퀼소음 (Brake Squeal Noise Due to Disk Misalignment)

  • 박주표;최연선
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1690-1695
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    • 2003
  • In order to investigate the mechanism of brake squeal noise, the sound and vibration of an actua1 brake system were measured using a brake dynamometer. The experimental results show that disc run-out varies with brake line pressure and the factor of squeal generation is the run-out due to the misalignment of brake disk. A three degrees of freedom friction model is developed for the disk brake system where the run-out effect and nonlinear friction characteristic are considered. The results of numerical analysis of the model agree well with the experimental results. Also, the stability analysis of the model was performed to predict the generation of brake squeal due to the design parameter modification of brake systems. The results show that the squeal generation depends on the nm-out rather than the friction characteristic between the pad and the disk of brake.

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고속전철용 트랙제동 및 와전류제동장치 기술동향 (Technology development trend of the track brake and eddy current brake for high speed train)

  • 최권희;장대성;김철근;한동인;전영욱
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2005년도 추계학술대회 논문집
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    • pp.264-268
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    • 2005
  • Most of the train brakes depends on friction between wheels and tracks. This requires braking force reduced in order not to cause wheel slides since the friction decreases as the train speed increases and consequently results in extension of braking distance. The braking system called 'Linear eddy current brake' or simply' Eddy current brake' is a braking system for making a brake independent from friction, which consists in creating electromagnet by coiling around shoes attached. to bogies; having the shoes above the tracks approached to the tracks upon acknowledgement of a braking command; and authorizing braking force that is irrelevant to friction through magnetic repulsion between electromagnet attached to the tracks and train set by the use of the electromagnet's magnet field characteristics. An electromagnetic attraction braking system that consists in pressing pole shoes attached to bogies against the tracks by using electromagnet's attraction force is called 'Electromagnetic track brake' or simply 'Track brake'. This paper has been prepared in purpose of studying technological tendencies of the eddy current brake and the track brake so that it can be utilized as fundamental data for commissioning Korean high-speed trains with the eddy current brake hereafter.

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굴삭기용 주차 브레이크의 마찰 판 제작방법에 따른 마찰특성 분석 (Analysis of the Friction Characteristics of Parking Brake for Excavator According to Manufacturing Methods of Friction Disc)

  • 이용범;성백주;박종원;김광민
    • 동력기계공학회지
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    • 제16권6호
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    • pp.66-72
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    • 2012
  • The parking brake embedded in track driving motor for driving an excavator is composed of wet type multi-friction discs. This type parking brake can be designed more compact because the combination of some sheets of friction discs generate great braking power, and also it has good braking characteristic and long life time because it works in the oil. In this study, we analyzed torque characteristic of the parking brake through simulations and performed experiments by use of 3-kinds of paper friction sheet manufactured by different pressing methods. And, we compared the maximum static friction coefficient and torque characteristic with the simulation results and confirmed the optimal manufacturing process through this result.

틸팅차량용 제동 디스크의 트라이볼로지 특성 연구 (Tribological Characteristics of proposed brake disk for Tilting train)

  • 박경식;강성웅;조정환;이희성
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2005년도 춘계학술대회 논문집
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    • pp.491-497
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    • 2005
  • Brake system is indispensible functional part to the transportation machines such as railroad cars, and all of industrial machines. It is mechanical element to stop the movement or slow the speed, transforming kinetic energy of motion object into thermal energy through solid friction. According that recently the railroad cars have become high-speed, the technique in braking domain to secure the overall braking effort is making rapid progress. In particular, material development and manufacturing process are so important to secure friction performance, which is the core in braking performance of mechanical brake units. Wear of brake disk could mainly result in the diminishment of its life span due to thermal cracking, so the endurance against high temperature is required. On the other hand, in this case, the problem is that the side wear of pad, relative material is slightly increased because of enlargement of plastic deformation. It is necessary, therefore, to develop a disk material that will be used in the Tilting System mechanical brake units. The purpose of this paper is to make a study prior to developing brake disk of Tilting Train travelling at 200km/h and to propose the component of brake disk. Accordingly, I will conduct sufficient researches on technical documents of brake disk, that are basic documentations, analyze an impact on components, and further, considering braking degree of train, study for the basic proposal on brake disk's component of the train travelling at 200km/h, which has relatively minor influence of heat stress and maintains the friction. In this respect, I would like to investigate friction characteristics between disk and relative friction material via Test on some possible test segments, analyze and propose friction performance, temperature impact and so forth coming from the contact with pad, relative material to demonstrate the friction characteristics.

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마찰 곡선에 의한 브레이크 소음 영향도 분석 (Effect of Friction Curve on Brake Squeal Propensity)

  • 강재영
    • 한국소음진동공학회논문집
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    • 제22권2호
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    • pp.163-169
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    • 2012
  • The brake squeal propensity associated with friction curve is investigated by using the hybrid finite element(FE)-analytical model. The modal analysis of an actual disc and pad is conducted by FE method. Also, the modeling for the accurate contact and disc rotation is analytically achieved. The eigenvalue analysis for the hybrid model provided the squeal dependency on the friction curve. Particularly, some pad modes and the disc torsion mode are shown to be sensitive for the friction curve.

ABS(Anti-Lock Brake System)의 실시간 시뮬레이터 개발 (Development of ABS(Anti-Lock Brake System) Real-Time Simulator)

  • 김중배
    • 한국자동차공학회논문집
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    • 제7권7호
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    • pp.229-241
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    • 1999
  • The paper describes the development of the ABS(Anti-Lock Bracke Sytem) real-time simulator which is composed of the real hydraulic modulator, the brake system, and the control software. This useful too supports the development enviornment of the ABS in great flexible mamer. It offers an efficient and cost-effective method of ABS development which includes the various realistic road conditons, the vehicle characteristics , and the brake characteristics. The performance of the ABS is compared with the normal braking results. Thepresented experimental results are braking on the high friction road, thetransient friction road(high to low , low to high), the split friction road, and the high friction road with steer angle. The paper shows the effectiveness and the safety of the ABS compared with the normal brake system , and the powerful and conventient tool in developing the ABS.

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자동차용 브레이크 마찰재에서 고망간강의 마찰 및 마모특성 (Friction and Wear Properties of High Manganese Steel in Brake Friction Material for Passenger Cars)

  • 정광기;이상우;권성욱;송명석
    • Tribology and Lubricants
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    • 제36권2호
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    • pp.88-95
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    • 2020
  • In this study, we investigate the mechanical properties of high manganese steel, and the friction and wear characteristics of brake friction material containing this steel, for passenger car application, with the aim of replacing copper and copper alloys whose usage is expected to be restricted in the future. These steels are prepared using a vacuum induction melting furnace to produce binary and ternary alloys. The hardness and tensile strength of the high manganese steel decrease and the elongation increases with increase in manganese content. This material exhibits high values of hardness, tensile strength, and elongation; these properties are similar to those of 7-3 brass used in conventional friction materials. We fabricate high manganese steel fibers to prepare test pad specimens, and evaluate the friction and wear characteristics by simulating various braking conditions using a 1/5 scale dynamometer. The brake pad material is found to have excellent friction stability in comparison with conventional friction materials that use 7-3 brass fibers; particularly, the friction stability at high temperature is significantly improved. Additionally, we evaluate the wear using a wear test method that simulates the braking conditions in Europe. It is found that the amount of wear of the brake pad is the same as that in the case of the conventional friction material, and that the amount of wear of the cast iron disc is reduced by approximately 10. The high manganese steel is expected to be useful in the development of eco-friendly, copper-free friction material.

외부 공기속도 변화에 따른 소결마찰재와 디스크간 마찰특성 (Influence of External Air Velocity for Tribological Characteristics between Sintered Friction Material and Disk)

  • 이종성;이희성
    • Tribology and Lubricants
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    • 제29권1호
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    • pp.19-26
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    • 2013
  • Cu-matrix sintered brake pads and low-alloy heat-resistant steel are commonly applied to basic brake systems in high-energy moving machines. In this research, we analyzed the tribological characteristics to determine the influence of the air velocity between the disk and pad. At a low brake pressure with airflow, the friction stability was decreased as a result of the lack of tribofilm formation at the disk surface. However, there were no significant changes in the friction coefficient under any of the test conditions. The wear rates of the friction materials were decreased with an increase in the airflow velocity. As a result, the airflow velocity influenced the friction stability, as well as the wear rate of the friction materials and disk, but not the friction coefficient.

$BaSO_4$$CaCO_3$ 자동차용 Brake Pad의 마찰 특성에 미치는 영향 연구 (The Study on the Effect on Friction Characteristics of Brake Pads With $BaSO_4$ and $CaCO_3$)

  • 정근중;김향래;김대환;송현우;최형기
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2004년도 학술대회지
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    • pp.47-52
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    • 2004
  • The purpose of this study is to investigate the friction characteristics of brake pads according to different ratios of $BaSO_4/CaCO_3$. Four brake pads with different ratios of $BaSO_4/CaCO_3$ were manufactured. The friction characteristics of brake pads were tested using 1/5 reduced scale tester. With increasing of the amount of $BaSO_4$ density and shear strength of brake pads were increased and hardness of brake pads were decreased. In effectiveness, the friction coefficient of brake pad was higher and the stability of friction coefficient was better as the ratio of $BaSO_4$ increased. In fade test, friction coefficient of B3 sample used only $CaCO_3$ was decreased rapidly. B1 sample showed a good noise performance without noise generation. The wear resistance of samples were decreased with increasing of the ratio of $CaCO_3$.

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