• Title/Summary/Keyword: free-surface measurement

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Monitoring of waterjet cutting free surface using laser sensor (레이저 센서를 이용한 워터젯 절삭 자유면 모니터링)

  • Oh, Tae-Min;Hong, Chang-Ho;Cho, Gye-Chun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.15 no.5
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    • pp.469-481
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    • 2013
  • The monitoring of a free surface generated by waterjet cutting technology is very important for an efficient construction process. In this study, experiments using a laser sensor were performed to provide a data processing method and to determine optimized parameters. The experimental parameters here are the angular resolution, measurement distance, and free surface cutting shape. The results show that the monitoring resolution increases with a decrease in the angular resolution and the horizontal measurement distance and with an increase in the cutting (free surface) width. This laser monitoring method can be applied during the measurement of free surface shapes and depths in situ.

Error Analysis of Free-Form Artifact using 3D Measurement Data (3차원 측정 데이터를 이용한 자유곡면 가공물의 오차해석)

  • 김성돈;이성근;양승한;이재종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.439-442
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    • 2001
  • The Accuracy of a free-form artifact is affected by machine tool errors, machining process errors, environmental causes and other uncertainty. This paper deals with methodological approach about machine tool errors that are defined the relationship between CMM and OMM inspections of the free-form artifact. In order to analyze the measurement data, Reverse engineering was used. In other words, Surface of Free-Form Artifact is generated by NURBS surface approximation method. Finally, Volumetric error map is made to compare surface of CMM data with that of OMM data.

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Development of Profilometry based on a Curvature Measurement (곡률에 근거한 형상 측정기술 개발)

  • Kim, Byoung-Chang
    • Korean Journal of Optics and Photonics
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    • v.18 no.2
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    • pp.130-134
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    • 2007
  • I present a novel curvature profilometer devised fur the profile measurement of aspheric and free-form surfaces on the nanometer scale. A profile is reconstructed from measuring the curvature of a test part of the surface at several locations along a line. For profile measurement of free-farm surfaces, methods based on local part curvature sensing have strong appeal. Unlike full-aperture interferometry they do not require customized null optics. The measurement accuracy of the curvature profilometer was assessed by comparison with a well-calibrated interferometer in NIST. Experimental results prove that the maximum discrepancy turns out to be 37 nm on the 28 mm measurement range for the spherical mirror.

Generating Cartesian Tool Paths for Machining Sculptured Surfaces from 3D Measurement Data (3차원 측정자료부터 자유곡면의 가공을 위한 공구경로생성)

  • Ko, Byung-Chul;Kim, Kwang-Soo
    • Journal of Korean Institute of Industrial Engineers
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    • v.19 no.3
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    • pp.123-137
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    • 1993
  • In this paper, an integrated approach is proposed to generate gouging-free Cartesian tool paths for machining sculptured surfaces from 3D measurement data. The integrated CAD/CAM system consists of two modules : offset surface module an Carteian tool path module. The offset surface module generates an offset surface of an object from its 3D measurement data, using an offsetting method and a surface fitting method. The offsetting is based on the idea that the envelope of an inversed tool generates an offset surface without self-intersection as the center of the inversed tool moves along on the surface of an object. The surface-fitting is the process of constructing a compact representation to model the surface of an object based on a fairly large number of data points. The resulting offset surtace is a composite Bezier surface without self-intersection. When an appropriate tool-approach direction is selected, the tool path module generates the Cartesian tool paths while the deviation of the tool paths from the surface stays within the user-specified tolerance. The tool path module is a two-step process. The first step adaptively subdivides the offset surface into subpatches until the thickness of each subpatch is small enough to satisfy the user-defined tolerance. The second step generates the Cartesian tool paths by calculating the intersection of the slicing planes and the adaptively subdivided subpatches. This tool path generation approach generates the gouging-free Cartesian CL tool paths, and optimizes the cutter movements by minimizing the number of interpolated points.

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Accuracy Improvement and Systematic Bias Analysis of Scanning White Light Interferometry for Free-form Surfaces Measurements (자유 곡면 형상 측정을 위한 백색광 주사 간섭계의 정확도 향상 및 시스템 오차 분석)

  • Ghim, Young-Sik;Davies, Angela;Rhee, Hyug-Gyo
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.7
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    • pp.605-613
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    • 2014
  • Scanning white-light interferometry is an important measurement option for many surfaces. However, serious profile measurement errors can be present when measuring free-form surfaces being highly curved or tilted. When the object surface slope is not zero, the object and reference rays are no longer common path and optical aberrations impact the measurement. Aberrations mainly occur at the beam splitter in the interference objective and from misalignment in the optical system. Both effects distort the white-light interference signal when the surface slope is not zero. In this paper, we describe a modified version of white-light interferometry for eliminating these measurement errors and improving the accuracy of white-light interferometry. Moreover, we report systematic errors that are caused by optical aberrations when the object is not flat, and compare our proposed method with the conventional processing algorithm using the random ball test.

Effects of the Free-Stream Turbulence and Surface Trip Wire on the Flow past a Sphere (자유류 난류와 표면 트립 와이어가 구 주위 유동에 미치는 영향)

  • Son, Kwang-Min;Choi, Jin;Jeon, Woo-Pyung;Choi, Hae-Cheon
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.187-190
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    • 2006
  • In the present study, effects of tree-stream turbulence and surface trip wire on the flow past a sphere at $Re\;=\;0.4\;{\times}\;10^5\;{\sim}\;2.8\;{\times}\;10^5$ are investigated through wind tunnel experiments. Various types of grids are installed upstream of the sphere in order to change the tree-stream turbulence intensity. In the case of surface trip wire, 0.5mm and 2mm trip wires are attached from $20^{\circ}\;{\sim}\;90^{\circ}$ at $10^{\circ}$ interval along the streamwise direction. To investigate the flow around a sphere, drag measurement using a load cell, surface-pressure measurement, surface visualization using oil-flow pattern and near-wall velocity measurement using an I-type hot-wire probe are conducted. In the variation of free-stream turbulence, the critical Reynolds number decreases and drag crisis occurs earlier with increasing turbulence intensity. With increasing Reynolds number, the laminar separation point moves downstream, but the reattachment point after laminar separation and the main separation point are fixed, resulting in constant drag coefficient at each free-stream turbulence intensity. At the supercritical regime, as Reynolds number is further increased, the separation bubble is regressed but the reattachment and the main separation points are fixed. In the case of surface trip wire directly disturbing the boundary layer flow, the critical Reynolds number decreases further with trip wire located more downstream. However, the drag coefficient after drag crisis remains constant irrespective of the trip location.

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Free-Stream Turbulence Effect on the Heat (Mass) Transfer Characteristics on a Turbine Rotor Surface (자유유동 난류강도가 터빈 동익 표면에서의 열(물질)전달 특성에 미치는 영향)

  • Lee, Sang-Woo;Park, Jin-Jae;Kwon, Hyun-Goo;Park, Byung-Kyu
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1442-1446
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    • 2004
  • The heat (mass) transfer characteristics on the blade surface of a first-stage turbine rotor cascade has been investigated by employing the naphthalene sublimation technique. A four-axis profile measurement system is employed for the measurements of the local heat (mass) transfer coefficient on the curved blade surface. The experiments are carried out for two free-stream turbulence intensities of 1.2% and 14.7%. The high free-stream turbulence results in more uniform distributions of heat load on the both pressure and suction surfaces and in an early boundary-layer separation on the suction surface. The heat (mass) transfer enhancement on the suction surface due to the endwall vortices is found to be relatively small under the high free-stream turbulence.

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Local Heat Transfer Characteristics in Convective Partial Boiling by Impingement of Free-Surface/Submerged Circular Water Jets (미세 원형 충돌수제트의 부분 대류비등에 있어서 자유표면/잠입 제트의 국소 열전달 특성)

  • 조형희;우성제;신창환
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.6
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    • pp.441-449
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    • 2002
  • Single-phase convection and partial nucleate boiling in free-surface and submerged jet impingements of subcooled water ejected through a 2-mm-diameter circular pipe nozzle were investigated by local measurements. Effects of jet velocity and nozzle-to-imping-ing surface distance as well as heat flux on distributions of wall temperature and heat transfer coefficients were considered. Incipience of boiling began from far downstream in contrast with the cases of the planar water jets of high Reynolds numbers. Heat flux increase and velocity decrease reduced the temperature difference between stagnation and far downstream regions with the increasing influence of boiling in partial boiling regime. The chance in nozzle-to-impinging surface distance from H/d=1 to 12 had a significant effect on heat transfer around the stagnation point of the submerged jet, but not for the free-surface jet. The submerged jet provided the lower cooling performance than the free-surface jet due to the entrainment of the pool fluid of which temperature increased.

Free Surface Flow in a Trench Channel Using 3-D Finite Volume Method

  • Lee, Kil-Seong;Park, Ki-Doo;Oh, Jin-Ho
    • Journal of Korea Water Resources Association
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    • v.44 no.6
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    • pp.429-438
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    • 2011
  • In order to simulate a free surface flow in a trench channel, a three-dimensional incompressible unsteady Reynolds-averaged Navier-Stokes (RANS) equations are closed with the ${\kappa}-{\epsilon}$ model. The artificial compressibility (AC) method is used. Because the pressure fields can be coupled directly with the velocity fields, the incompressible Navier-Stokes (INS) equations can be solved for the unknown variables such as velocity components and pressure. The governing equations are discretized in a conservation form using a second order accurate finite volume method on non-staggered grids. In order to prevent the oscillatory behavior of computed solutions known as odd-even decoupling, an artificial dissipation using the flux-difference splitting upwind scheme is applied. To enhance the efficiency and robustness of the numerical algorithm, the implicit method of the Beam and Warming method is employed. The treatment of the free surface, so-called interface-tracking method, is proposed using the free surface evolution equation and the kinematic free surface boundary conditions at the free surface instead of the dynamic free surface boundary condition. AC method in this paper can be applied only to the hydrodynamic pressure using the decomposition into hydrostatic pressure and hydrodynamic pressure components. In this study, the boundary-fitted grids are used and advanced each time the free surface moved. The accuracy of our RANS solver is compared with the laboratory experimental and numerical data for a fully turbulent shallow-water trench flow. The algorithm yields practically identical velocity profiles that are in good overall agreement with the laboratory experimental measurement for the turbulent flow.