• Title/Summary/Keyword: fractured surface

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A Study on the Fatigue-Fractured Surface of Normalized SS41 Steel and M.E.F. Dual Phase Steel by an X-ray Diffraction Technique (X-선 회절에 의한 SS41 불림재와 M.E.F. 복합 조직강의 피로 파단면 해석에 관한 연구)

  • Oh, Sae-Wook;Park, Young-Chul;Park, Soo-Young;Kim, Deug-Jin;Hue, Sun-Chul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.16 no.1
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    • pp.10-18
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    • 1996
  • This study verified the relationship between fracture mechanics parameters and X-ray parameters for normalized SS41 steel with homogeneous crystal structure and M.E.F. dual phase steel(martensite encapsulated islands of ferrite). The fatigue crack propagation test were carried out and X-ray diffraction technique was applied to fatigue fractured surface. The change in X-ray parameters(residual stress, half-value breadth) according to the depth of fatigue fractured surface were investigated. The depth of maximum plastic zone, $w_y$, were determined on the basis of the distribution of the half-value breadth for normalized SS41 steel and that of the residual stress for M.E.F. dual phase steel. $K_{max}$ could be estimated by the measurement of $w_y$.

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A Study of Thermal Shock Characteristics on the Joints of Automotive Application Component using Sn-3Ag-0.5Cu Solder (Sn-3Ag-0.5Cu계 솔더를 이용한 자동차 전장 부품 접합부의 열충격 특성에 관한 연구)

  • Jeon, Yu-Jae;Son, Sun-Ik;Kim, Do-Seok;Shin, Young-Eui
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.23 no.8
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    • pp.611-616
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    • 2010
  • This study investigated the characteristics of fracture behavior and mode on solder joints before and after thermal shock test for automotive application component using Sn-3.0Ag-0.5Cu solder, which has a outstanding property as lead-free solder. The shear strength was decreased with thermal cycle number, after 432 cycles of thermal shock test. In addition, fracture mode was verified to ductile, brittle fracture and base materials fracture such as different kind fractured mode using SEM and EDS. Before the thermal shock, the fractured mode was found to typical ductile fracture in solder layer. After thermal shock test, especially, Ag was found on fractured portion as roughest surface. Moreover, it occurred delamination between a PCB and a Cu land. Before thermal shock test, most of fractured mode in solder layer has dimples by ductile fracture. However, after thermal shock test, the fractured mode became a combination of ductile and brittle fracture, and it also could find that the fracture behavior varied including delamination between substrate and Cu land.

Dynamic mechanism of rock mass sliding and identification of key blocks in multi-fracture rock mass

  • Jinhai Zhao;Qi Liu;Changbao Jiang;Zhang Shupeng;Zhu Weilong;Ma Hailong
    • Geomechanics and Engineering
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    • v.32 no.4
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    • pp.375-385
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    • 2023
  • There are many joint fissures distributed in the engineering rock mass. In the process of geological history, the underground rock mass undergoes strong geological processes, and undergoes complex geological processes such as fracture breeding, expansion, recementation, and re-expansion. In this paper, the damage-stick-slip process (DSSP), an analysis model used for rock mass failure slip, was established to examine the master control and time-dependent mechanical properties of the new and primary fractures of a multi-fractured rock mass under the action of stress loading. The experimental system for the recemented multi-fractured rock mass was developed to validate the above theory. First, a rock mass failure test was conducted. Then, the failure stress state was kept constant, and the fractured rock mass was grouted and cemented. A secondary loading was applied until the grouted mass reached the intended strength to investigate the bearing capacity of the recemented multi-fractured rock mass, and an acoustic emission (AE) system was used to monitor AE events and the update of damage energy. The results show that the initial fracture angle and direction had a significant effect on the re-failure process of the cement rock mass; Compared with the monitoring results of the acoustic emission (AE) measurements, the master control surface, key blocks and other control factors in the multi-fractured rock mass were obtained; The triangular shaped block in rock mass plays an important role in the stress and displacement change of multi-fracture rock mass and the long fissure and the fractures with close fracture tip are easier to activate, and the position where the longer fractures intersect with the smaller fractures is easier to generate new fractures. The results are of great significance to a multi-block structure, which affects the safety of underground coal mining.

A case study on the bolt failure of the moving parts of a marine diesel engine (선박용 디젤기관의 운동부 볼트 손상사례에 대한 연구)

  • Kim, Jong-Ho;Lee, Jae-Hyun
    • Journal of Advanced Marine Engineering and Technology
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    • v.41 no.1
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    • pp.118-124
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    • 2017
  • To investigate and analyze the cause of the failure of the connecting rod bolt and the crank pin bearing bolt of the diesel engine of this study, the following results were obtained through site surveying, the investigation of literature referring to similar failures, testing and inspection of the fracture surface, and the experience of the researchers. The fractured crank pin bearing bolt of the diesel engine is estimated to be damaged later than the connecting rod bolt. From the shape of fracture surface, it is evident that the failed connecting rod bolt is fractured by fatigue failure due to abnormally repeated loads (e.g. loosening of the connecting bolt, etc.), and is not failed by brittle fractures due to the impact load. The surface of the U-nut on the fractured connecting rod bolt has been worsening due to the improper use of lubricant (agent for prevention of thread fixing) and no usage of separating the each connecting rod on each cylinder. Moreover, there is the possibility that those poor surface conditions of the fractured connecting rod bolt have affected the failure of the connecting rod bolt of the main engine. And it could be assumed that the mechanical characteristic and manufacturing process of the failed connecting rod bolt and crank pin bearing bolt, which were made by a domestic company, conform to the design requirements for those bolts.

A Study on Prediction of Stress Intensity Factor and Fatigue Crack Growth Behavior Using the X-ray Diffraction Technique (X-선 회절을 이용한 피로균열진전거동과 응력확대계수 예측에 관한 연구)

  • Lim, Man-Bae;Boo, Myung-Hawn;Kong, Yu-Sik;Yoon, Han-Ki
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.5
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    • pp.673-680
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    • 2003
  • This study verified the relationship between fracture mechanics parameters(ΔK, ΔK$\sub$eff/, K$\sub$max/) and X-ray parameters (${\alpha}$$\sub$r/, B) for SG365 steel at elevated temperature up to 300$^{\circ}C$. The fatigue crack propagation test were carried out and X-ray diffraction technique according to crack length direction was applied to fatigue fractured surface. The residual stress on the fracture surface was found to increase low ΔK region, reach to a maximum value at a certain value of K$\sub$max/ or ΔK and then decrease. Residual stress were independent on stress ratio by arrangement of ΔK and half value breadth were independent by the arrangement of K$\sub$max/. The equation of ${\alpha}$$\sub$r/ - ΔK was established by the experimental data. Therefore, tincture mechanics parameters could be estimated by the measurement of X-ray parameters.

A Study on the X-ray Diffraction Analysis and the Fatigue Crack Growth Behavior for the Gas Piping Material (가스배관재의 X-선 회절분석과 피로균열거동에 관한 연구)

  • 임만배;윤한기;박원조
    • Journal of Ocean Engineering and Technology
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    • v.16 no.3
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    • pp.54-58
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    • 2002
  • This study investigates a relationship between fracture mechanics parameters (Stress Intensity Factor Range: ΔK, Maximum Stress Intensity Factor; Kmax) and X-ray parameters (residual stress:$\sigma$r half-value breadth: B) for SG365 steel at elevated temperature up to 30$0^{\circ}C$. The fatigue crack propagation test were carried out and X-ray diffraction technique according to the direction of crack length was applied to fatigue fractured surface. The residual stress on the fracture surface was found to increase at low ΔK region, to reach a maximum value at a certain value of Kmax or ΔK and then to decrease. Residual stress was independent of stress ratio by arrangement of ΔK and half value breadth were independent of the arrangement of Kmax. The equation of $\sigma$r-ΔK was established by the experimental data. therefore, fracture mechanics parameters could be estimated by the measurement of X-ray parameters.

A study on prediction of stress intensity factor and fatigue crack growth behavior using the X-ray diffraction technique (X-선 회절을 이용한 피로균열진전거동과 응력확대계수 예측에 관한 연구)

  • Lim, Man-Bae;Kong, Yu-Sik;Boo, Myung-Hawn;Cha, Gee-Jun;Yoon, Han-Ki
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.317-323
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    • 2001
  • This study verified the relationship between fracture mechanics parameters$({\Delta}K,\;{\Delta}K_{eff},\;K_{max})$ and X-ray parameters $(\sigma_r,\;B)$ for SG365 steel at elevated temperature up to $300^{\circ}C$. The fatigue crack propagation test were carried out and X-ray diffraction technique according to crack length direction was applied to fatigue fractured surface. The residual stress on the fracture surface was found to increase low ${\Delta}K$ region, reach to a maximum value at a certain value of $K_{max}\;or\;{\Delta}K$ and then decrease. Residual stress were independent on stress ratio by arrangement of ${\Delta}K$ and half value breadth were independent by the arrangement of $K_{max}$. The equation of $\sigma_r-{\Delta}K$ was established by the experimental data. Therefore, fracture mechanics parameters could be estimated by the measurement of X-ray parameters.

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Bonding strength of resin and porcelain depending on the effects of zirconia surface etching (지르코니아 표면 에칭처리 효과에 따른 레진 및 도재의 결합강도)

  • Park, Young-Dae;Han, Sok-Yoon
    • Journal of Technologic Dentistry
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    • v.39 no.4
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    • pp.243-251
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    • 2017
  • Purpose: The purpose of this study was to investigate the effects of etching by monitoring the etched surfaces and the shear bonding strength of resin and porcelain with etched zirconia. Methods: The CAD/CAM was used to produce 24 zirconia blocks in groups of six. The zirconia specimen surfaces were sandblasted, and they were then divided into 12 specimens with surface etching and 12 specimens without etching for the control group. 12 specimens of composite resin were bonded using a curing light, and 12 specimens of porcelain underwent vita porcelain build-up sintering and the shear bonding strength was measured using a universal testing system. The SEM photographs were taken in order to observe any differences in the surfaces before and after etching, and they were magnified by a factor of 8 in order to observe fractured surface types. Results: The results of the shear bonding strength measurements are as follows: For the composite resin tests, between zirconia and resin, the shear bonding strength of the control group (NZR) without surface etching was 4.68 Mpa and the experimental group (EZC) with surface etching was 9.65 Mpa, which is significantly higher. The crystal structure of the zirconia was confirmed to be different in observations of the surfaces before and after etching. Conclusion : In comparing the shear bonding strength of zirconia and composite resin, the effects of etching were found to be significant. The effects of surface etching were also observed in fractured surfaces between zirconia and porcelain. This is expected to be applicable to various prosthetics as surface etching on zirconia is used in clinics.

EFFECT OF SURFACE DEFECTS AND CROSS-SECTIONAL CONFIGURATION ON THE FATIGUE FRACTURE OF NITI ROTARY FILES UNDER CYCLIC LOADING (전동식 니켈 티타늄 파일의 표면 결함 및 단면 형태가 반복응력 하에서 피로 파절에 미치는 영향)

  • Shin, Yu-Mi;Kim, Eui-Sung;Kim, Kwang-Man;Kum, Kee-Yeon
    • Restorative Dentistry and Endodontics
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    • v.29 no.3
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    • pp.267-272
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    • 2004
  • The purpose of this in vitro study was to evaluate the effect of surface defects and cross-sectional configuration of NiTi rotary files on the fatigue life under cyclic loading. Three NiTi rotary files ($K3^{TM},{\;}ProFile^{\circledR},{\;}and{\;}HERO{\;}642^{\circledR}$) with #30/.04 taper were evaluated. Each rotary file was divided into 2 subgroups : control (no surface defects) and experimental group (artificial surface defects), A total of six groups of each 10 were tested. The NiTi rotary files were rotated at 300rpm using the apparatus which simulated curved canal (40 degree of curvature) until they fracture. The number of cycles to fracture was calculated and the fractured surfaces were observed with a scanning electron microscope. The data were analyzed statistically. The results showed that experimental groups with surface defects had lower number of cycles to fracture than control group but there was only a statistical significance between control and experimental group in the $K3^{TM}$ (p<0.05), There was no strong correlation between the cross-sectional configuration area and fracture resistance under experimental conditions. Several of fractured files demonstrated characteristic patterns of brittle fracture consistent with the propagation of pre-existing cracks. This data indicate that surface defects of NiTi rotary files may significantly decrease fatigue life and it may be one possible factor for early fracture of NiTi rotary files in clinical practice.

A Comarative study on slope stability modeling of highly fractured rock slopes (절리암반사면의 안정해석 방법에 관한 비교연구)

  • Yoo, Chung-Sik;Kim, Sun-Bin;Yang, Ki-Ho;Jung, Ha-Seung
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.03a
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    • pp.434-443
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    • 2009
  • Slope stability analysis is an essential part of rock slope design. For highly fractured rock, the limit equilibrium method (LEM) based slope stability analysis with a circular failure surface is often carried out assuming the rock mass behaves more or less as a continuum. This paper examines first, the applicability of the finite-element method (FEM) based shear strength reduction (SSR) technique for highly fractured rock slope, and second the use of Mohr-Coulomb (MC) failure criterion in conjunction with generalized Hoek-Brown (HB) failure criterion. The numerical results on a number of cases are compared in terms of the factor of safety (FS). The results indicated that the FEM-based SSR technique yields almost the same FSs from LEM, and that the MC and HB failure criteria yield almost identical FSs when the strength parameters for MC failure criterion are obtained based on the modified HB failure criterion if and only if value of the Hoek-Brown constant $m_i$ is smaller than 10 and slope angle is smaller than 1:1, otherwise MC failure criteria over-estimate the factor of safety.

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