• Title/Summary/Keyword: fractured surface

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Evaluation of Shear Strength of a Miniature Lead-free Single Solder Ball Joint (초소형 무연 단일 솔더볼 연결부의 전단강도 평가)

  • Joo, Se-Min;Kim, Ho-Kyung
    • Journal of the Korean Society of Safety
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    • v.25 no.6
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    • pp.14-21
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    • 2010
  • A miniature single solder ball joint is designed to mimic the actual solder joints used in the micro-electric industries. Shear tests were conducted to evaluate the mechanical behavior of miniature single solder joints at intermediate strain rates from $0.019\;s^{-1}$ to $2.16\;s^{-1}$ at room temperature. The shear fracture strength of the present solder ball joints generally increased with increasing shear strain rate, ranging from 32 to 51MPa. This behavior is affected by the sensitivity of bulk solder strength to strain rate. Shear fracture mode changed from brittle to partial ductile (failure inside the bulk solder) with an increase of shear speed. The unloading shear fracture toughness is generally consistent with the measure of the amount of bulk solder on the fractured surface.

The Study on the Material Behavior of Hybrid Composites (Hybrid 열가소성 복합재료의 재료거동에 관한 연구)

  • 조현철;이중희
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.67-70
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    • 2000
  • This study was performed to investigate the material behavior of hybrid thermoplastic composites contained glass fiber and calcium carbonate. The composite was prepared with each combination ratio of calcium carbonate, and the content of glass fiber was fixed with 10% by weight. In order to investigate the material behavior for various combination ratio, tension test, flexural test, and impact test were performed. Microscopic observation were conducted to examine the fractured surface of specimen for tension test. And the material behavior of the hybrid thermoplastic composite immersed in salt water with definite time was investigated.

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A study on the fatigue life and the change of the strain during the fatigue fracture on the fillet welded specimens of SM490A (SM490A 재질 필렛 용접시편의 피로수명과 용접부 피로파단시 스트레인 변화 연구)

  • 김재훈;구병춘
    • Journal of the Korean Society for Railway
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    • v.7 no.4
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    • pp.345-349
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    • 2004
  • This study investigates the fatigue lives of SM490A material(base metal) specimens and fillet weld specimens, which are made same material and weld method for the railway vehicle. These fatigue lives have a difference, the fatigue lives of weld specimen are shorter than those of base metal. We measured the strains on the weld positions of the specimens during the fatigue test for investigation of crack initiation and crack growth. In these result, we could find the information of the crack initiation position on weld bead and the history of crack growth. Also we knew that the fatigue crack initiation cycles and the changes of the strain which were affected the fractured surface roughness and morphology.

An Experimental Study on the Thermal Shock Behavior of PC/PET Alloy (PC/PET 합금의 열충격 특성에 관한 연구)

  • 유인자;이영순;이재학
    • Journal of the Korean Society of Safety
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    • v.10 no.2
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    • pp.64-71
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    • 1995
  • Tests were performed to evaluate the effect of thermal shock behavior on the mechanical properties of PC(poly-carbonate) and PET(polyethylene-terephthalate) with MBS(methylmethacrylate-butadiene-styrene) alloy. Five different material weight fraction for PC/PET were employed : 0/100, 25/75, 50/50, 75/25, and 100/0. Three different weight fraction of MBS were added to each PC/PET : 0, 3, and 9. Therefore fifteen different types of PC/PET/MBS were prepared using single screw extrude. and injection molding machine. One thermal shock cycle consisted of each one hour stay at -$40^{\circ}C$ chamber and $+80^{\circ}C$ chamber without delay. Specimens were thermal shocked up to 20 and 40 cycles. Specific mechanical properities considered in this study include tensile, izod impact, and high rate Impact behaviors. In addition, the morphology of the fractured surface after Izod impact testing was investigated by the SEM (scanning electron microscope).

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Miscibility and Thermal Behavior of Biodegradable Synthetic Aliphatic Polyester (Bionolle) and Poly(epichlorohydrin) Blends (생분해성 지방족 폴리에스테르(Bionolle)와 폴리에피클로로하이드린 블렌드의 상용성 및 열적 거동에 관한 연구)

  • 김진호;최형진;이동주;윤진산;진인주
    • Polymer(Korea)
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    • v.24 no.3
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    • pp.358-365
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    • 2000
  • Miscibility itnd thermal behavior of blends of synthetic biodegradable aliphatic polyester (Bionolle) with poly(epichlorohydrin) (PECH) were investigated by a differential scanning calorimetry (DSC), a dynamic mechanical thermal analyzer (DMTA) and a rotational rheometer. Observed both single glass transition temperatures from the DSC in agreement with the Fox equation and single T$_{g}$ changes as a function of composition from the DMTA indicate that these blend mixtures are miscible. In addition, the miscibility of this blend system was also observed from the single curve of the Cole-Cole Plot of log G′($\omega$) vs. log C"($\omega$) from the dynamic test using a rotational rheometer. This was further verified from the cryogenically fractured surface of BDP/PECH blends by scanning electron microscopy.

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Experimental and microstructural evaluation on mechanical properties of sisal fibre reinforced bio-composites

  • Kumar, B. Ravi;Hariharan, S.S.
    • Steel and Composite Structures
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    • v.33 no.2
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    • pp.299-306
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    • 2019
  • The natural fibre composites are termed as bio-composites. They have shown a promising replacement to the current carbon/glass fibre reinforced composites as environmental friendly materials in specific applications. Natural fibre reinforced composites are potential materials for various engineering applications in automobile, railways, building and Aerospace industry. The natural fibre selected to fabricate the composite material is plant-based fibre e.g., sisal fibre. Sisal fibre is a suitable reinforcement for use in composites on account of its low density, high specific strength, and high hardness. Epoxy is a thermosetting polymer which is used as a resin in natural fibre reinforced composites. Hand lay-up technique was used to fabricate the composites by reinforcing sisal fibres into the epoxy matrix. Composites were prepared with the unidirectional alignment of sisal fibres. Test specimens with different fibre orientations were prepared. The fabricated composites were tested for mechanical properties. Impact test, tensile test, flexural test, hardness test, compression test, and thermal test of composites had been conducted to assess its suitability in industrial applications. Scanning electron microscopy (SEM) test revealed the microstructural information of the fractured surface of composites.

A Cause Analysis of Fatigue Failure of Fuel Pump Block Material(CK35) for Marine Engine (선박 엔진용 Fuel Pump Block 소재(CK35)의 피로파손 원인규명)

  • Choi Sung Jong;Kang Chang Won;Kim Tae Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.5 s.236
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    • pp.663-670
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    • 2005
  • DIN CK35 (JIS S35CK) steels have been used as a material in fuel pump blocks for marine engines. Failures in the inner surface of a drilling hole, due to the initiation of fatigue cracks have been frequently reported. However, the mechanism initiating these cracks and growths has not been clearly diagnosed yet. This study was conducted using a scraped fuel pump block, containing an initiated fatigue crack in the inner surface of a drilling hole. Initially, the cracks and fractured surfaces inside the block were investigated using an optical microscope and a SEM (Scanning Electron Microscope). In addition, microstructure observation, fatigue life test and fatigue crack growth test were performed using a specimen, which was taken from the same block. Results from these tests are summarized as follows; (1) The early crack in the block was supposed to occur inside the inner surface of the drilling hole. (2) The fatigue endurance of this material was about 330 Mpa. (3) The early crack was generated in the cavitations created by the breakdown of a big inclusion, or separation between the big inclusion and the base metal, in which the fundamental ingredients of the inclusion were C, 5, and Mn. (4) In order to prevent these types of failures, the suppression of inclusions inflow by improving the casting process, formation of fine inclusions by applying a heat treatment process, and coating of the surface of the drilling hole were required.

Electrical Resistivity and Mechanical Properties of Polypropylene Composites Containing Carbon Nanotubes and Stainless Steel Short Fibers (탄소나노튜브와 스테인레스강 단섬유를 함유한 폴리프로필렌 복합체의 전기저항 및 기계적 특성)

  • Jung, Jong Ki;Park, Kihun;Bang, Daesuk;Oh, Myunghoon;Kim, Bongseok;Lee, Jong Keun
    • Polymer(Korea)
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    • v.38 no.2
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    • pp.250-256
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    • 2014
  • Polypropylene (PP) composites containing conductive multi-walled carbon nanotube (MWNT) and stainless steel short fiber (SSF) were manufactured using a twin screw extruder and characterized their surface resistivity and mechanical properties in this work. Surface resistivity measurements showed that the percolation threshold appeared at a lower MWNT loading when a small amount of SSF was added to PP/MWNT composites. Tensile modulus and strength of the composites increased but elongation-at-break decreased greatly compared to pure PP. Also, the effects of MWNT and SSF on storage modulus and tan ${\delta}$ from dynamic mechanical analysis for the composites were examined, and the morphologies of fractured surface and the fillers were observed using a scanning electron microscope.

Effect of fiber reinforcement on impact strength of heat polymerized polymethyl methacrylate denture base resin: in vitro study and SEM analysis

  • Mowade, Tushar Krishnarao;Dange, Shankar Pandurang;Thakre, Mrunali Balkrushna;Kamble, Vaibhav Deorao
    • The Journal of Advanced Prosthodontics
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    • v.4 no.1
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    • pp.30-36
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    • 2012
  • PURPOSE. The aim of this in-vitro investigation was to describe the effect of reinforcement with different fibers on impact strength of heat polymerized poly-methyl methacrylate (PMMA) denture base resin and to analyze the effect of surface treatment of the fibers on the impact strength. MATERIALS AND METHODS. The specimens were fabricated from the dies formed as per standard ASTM D4812. 2% by weight of glass, polyethylene and polypropylene fibers were incorporated in the PMMA resin. The Izod impact testing was performed on the unnotched specimens and the values obtained were analyzed using appropriate one way ANOVA, followed by unpaired t-test. Fractured ends of the samples were subjected to the SEM analysis. RESULTS. The polypropylene fibers with plasma treatment showed the highest impact strength ($9.229{\times}10^2$ J/m) followed by the plasma treated polyethylene fibers ($9.096{\times}10^2$ J/m), untreated polypropylene fibers ($8.697{\times}10^2$ J/m), untreated polyethylene fibers ($7.580{\times}10^2$ J/m), silane treated glass fibers ($6.448{\times}10^2$ J/m) and untreated glass fibers ($5.764{\times}10^2$ J/m). Also the surface treatment of all the fibers has shown the significant improvement in impact strength. Findings of the SEM analysis justified the improvement in impact strength after surface treatment. CONCLUSION. Reinforcement with the fiber is an effective method to increase the impact strength of PMMA denture base resin. The surface treatment of fibers further increases the impact strength significantly.

Gradient Structures and Surface Composition of Polypropylene/Ethylene-Propylene Rubber Blends (폴리프로필렌/에틸렌-프로필렌 고무 블렌드 경사구조 및 표면조성)

  • Kim, Seog Je;Lee, Sung-Goo;Lee, Jae Heung;Choi, Kil-Yeong
    • Journal of Adhesion and Interface
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    • v.2 no.4
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    • pp.24-31
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    • 2001
  • Polypropylenes(PP) with different melt index values were mixed with ethylene-propylene rubber(EPR) or ethylene-propylene diene monomer rubber(EPDM) and an ethylene copolymer containing carboxylic acid group in a twin screw extruder. Then test specimens were prepared from the pellets of the blends with an injection molding machine. The mechanical properties and morphology of fractured surfaces were measured. Relative peak intensities of carboxylic acid group on the specimen surface were measured with an attennuated total reflection infrared spectrometer (ATR-IR) and compared with each other. The blend specimens were found to have the gradient morphology of rubber domains in PP matrix in the core region and PP skin layer. The blends containing PP of higher melt index showed greater content of ethylene copolymer containing carboxylic acid on the surface when the relative peak intensities of ATR-IR for carboxylic acid were compared. As the melt index values were increased, the decrease tendency in mechanical propeties such as tensile strength and impact strength was more significant for PP/EPR blends than PP/EPDM blends.

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