• 제목/요약/키워드: fracture toughness testing

검색결과 116건 처리시간 0.027초

측면홈 시험편을 이용한 평면 변형률 피로 균열 진전에 관한 연구 (Investigation of Plane Strain Fatigue Crack Growth Behavior by Using Side-Grooved Specimens)

  • 김종한;송지호
    • 대한기계학회논문집
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    • 제16권1호
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    • pp.63-69
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    • 1992
  • 본 연구에서는 특히 앞서 지적한 표면균열의 진전거동에 관한 연구와도 관련 하여 측면홈을 가진 중앙관통균열(side-grooved center cracked tension) 시험편에 대 해 피로균열 진전실험을 수행하고, 평면변형률 조건의 만족여부 및 응력강도계수 평가 방법에 관하여 검토하여 비교적 새로운 결과를 얻었으므로 여기에 보고하고자 한다.

3차원 유한요소 한계해석을 이용한 관통균열 배관의 소성한계하중 (Plastic Limit Loads for Through-Wall Cracked Pipes Using 3-D Finite Element Limit Analyses)

  • 허남수;김영진
    • 대한기계학회논문집A
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    • 제30권5호
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    • pp.568-575
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    • 2006
  • The present paper provides plastic limit load solutions of axial and circumferential through-wall cracked pipes based on detailed three-dimensional (3-D) finite element (FE) limit analysis using elastic-perfectly-plastic behavior. As a loading condition, axial tension, global bending moment, internal pressure, combined tension and bending and combined internal pressure and bending are considered for circumferential through-wall cracked pipes, while only internal pressure is considered for axial through-wall cracked pipes. Especially, more emphasis is given for through-wall cracked pipes subject to combined loading. Comparisons with existing solutions show a large discrepancy in short through-wall crack (both axial and circumferential) for internal pressure. In the case of combined loading, the FE limit analyses results show thickness effect on limit load solutions. Furthermore, the plastic limit load solution for circumferential through-wall cracked pipes under bending is applied to derive plastic $\eta\;and\;{\gamma}$-factor of testing circumferential through-wall cracked pipes to estimate fracture toughness. Being based on detailed 3-D FE limit analysis, the present solutions are believed to be meaningful fur structural integrity assessment of through-wall cracked pipes.

저온하에서 LNG저장탱크용 멤브레인재(STS 304강)의 피로균열진전거동 (Fatigue Crack Growth Behavior of Membrane Material for LNG Storage Tank at Low Temperatures)

  • 김철수
    • 한국해양공학회지
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    • 제14권1호
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    • pp.23-28
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    • 2000
  • The fatigue crack growth behavior of the cold-rolled STS 304 steel developed for membrane material of LNG storage tank was examined experimentally at 293K, 153K and 111K. The fatigue crack growth rate(do/dN) tends to increase as the stress ratio (R) increases over the testing temperature when compared at the same stress intensity factor range($\Delta$K). The effect of R on do/dN is more explicit at low temperatures than at room temperature. The resistance of fatigue crack growth at low temperatures is higher compared with that at room temperature which is attributed to the extent of strain-induced martensitic transformation at the crack tip. The temperature dependence of fatigue crack growth resistance is gradually vanished with an increase in $\Delta$K which correlates with a decreasing fracture toughness with decreasing temperature. Fractographic examinations reveal that the differences of the fatigue crack growth characteristics between room and low temperature are mainly explained by the crack closure and the strengthening due to the martensitic transformation.

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후물재 용접부의 용착금속과 열영향부의 파괴 인성 비교 연구 (Fracture Toughness Comparison of Weld Metal and Heat-Affected Zone of Brittle Crack Arrest Steel Welding Joint)

  • 최경신;공석환;설상석;정원지
    • 한국기계가공학회지
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    • 제20권7호
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    • pp.8-14
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    • 2021
  • Even welds that have passed non-destructive testing in the case of brittle crack arrest steel materials will actually have very fine weld defects. Based on studies showing that these defects adversely affect the structure if subjected to a certain period of load, the following conclusions were obtained by conducting CTOD tests on welding joints of high-strength BCA materials, structures comprising the upper decks of a large container vessel. First of all, the fatigue pre-cracking in the weld metal and heat affected areas was tested and the behavior was identified. Both parts of the welding joint are allowable range for the class regulations. In addition, CTOD results showed that the CTOD value in the heat affected area was more than 0.5 times higher than in the weld metal area.

원자력급 흑연의 산화 정도에 따른 초음파특성 변화 및 초음파탐상의 타당성 연구 (Feasibility of Ultrasonic Inspection for Nuclear Grade Graphite)

  • 박재석;윤병식;장창희;이종포
    • 비파괴검사학회지
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    • 제28권5호
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    • pp.436-442
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    • 2008
  • 최근 VHTR(very high temperature reactor)에 대한 연구에서 흑연이 노심내 구조재, 반사재, 감속재로서 가장 적절한 재료로 인식되고 있다. 운전온도는 약 $900^{\circ}C$로 원자로 내부에 유입되는 소량의 불순물에도 흑연은 산화되기 쉬우며 산화된 흑연은 공극률이 증가하며 구조재료로서 가져야 할 파괴인성이 낮아진다. 본 연구에서는 산화 전후의 흑연에 대하여 초음파특성을 측정하고, 이를 기반으로 흑연에 대한 초음파탐상검사의 유효성을 타진하였다. 흑연의 초음파특성 측정 결과 초음파속도는 탄소강의 약 1/2, 음파 감쇠는 5배 이상, 신호대잡음비는 약 1/3로 측정되었다. 산화 후, 초음파속도는 as-received 상태에 비하여 미소하게 감소되었으나 초음파감쇠는 200% 이상으로 그 차이가 두드러지게 나타났다. 신호대잡음비에 기반하여 POD (probability of detection)을 산출한 결과, 100 mm 미만의 깊이를 가지는 측면공(SDH; side drilled hole)는 산화 전후에 큰 차이를 나타내지 않으므로 해당 깊이를 가지는 결함에 대해서 초음파탐상검사는 비교적 신뢰성 있는 검사를 수행할 수 있다고 판단된다. 상용 자동초음파탐상 장비에서의 테스트 결과 80 mm이하의 깊이에서는 인적오류가 크지 않을 것으로 예상할 수 있었으며, 위상배열 초음파 기법을 통한 검사를 수행한 결과 역시 양호한 신호대잡음비로 측면공들을 모두 검출할 수 있었다.

Al 5052 함금 후판재의 전자빔 용접부 단면 형상과 강도에 관한 연구 (A Study on Electron Beam Weldmetal Cross Section Shapes and Strength of Al 5052 Thick Plate)

  • 김인호;이길영;주정민;박경태;천병선
    • Journal of Welding and Joining
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    • 제27권3호
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    • pp.73-79
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    • 2009
  • This present paper investigated the mechanical properties and the microstructures of each penetration shapes classifying the conduction shape area and the keyhole shape area about electron beam welded 120(T)mm thick plated aluminum 5052 112H. As a result the penetration depth is increased linearly according to the output power, but the aspect ratio is decreased after the regular output power. In the conduction shape area, the Heat affected zone is observed relatively wider than the keyhole shape area. In the material front surface of the welded specimen, the width is decreased but the width in the material rear surface is increased. After the measuring the Micro Vikers Hardness, it showed almost similar hardness range in all parts, and after testing the tensile strength, the ultimate tensile strength is similar to the ultimate tensile strength of the base material in all the specimens, also the fracture point was generated in the base materials of all the samples. In the result of the impact test, impact absorbed energy of the Keyhole shape area is turned up very high, and also shown up the effect about four times of fracture toughness comparing the base material. In the last result of observing the fractographs, typical ductile fraction is shown in each weld metal, and in the basic material, the dimple fraction is shown. The weld metals are shown that there are no other developments of any new chemical compound during the fastness melting and solidification.

Influence of various metal oxides on mechanical and physical properties of heat-cured polymethyl methacrylate denture base resins

  • Asar, Neset Volkan;Albayrak, Hamdi;Korkmaz, Turan;Turkyilmaz, Ilser
    • The Journal of Advanced Prosthodontics
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    • 제5권3호
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    • pp.241-247
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    • 2013
  • PURPOSE. To evaluate the effect of various metal oxides on impact strength (IS), fracture toughness (FT), water sorption (WSP) and solubility (WSL) of heat-cured acrylic resin. MATERIALS AND METHODS. Fifty acrylic resin specimens were fabricated for each test and divided into five groups. Group 1 was the control group and Group 2, 3, 4 and 5 (test groups) included a mixture of 1% $TiO_2$ and 1% $ZrO_2$, 2% $Al_2O_3$, 2% $TiO_2$, and 2% $ZrO_2$ by volume, respectively. Rectangular unnotched specimens ($50mm{\times}6.0mm{\times}4.0mm$) were fabricated and drop-tower impact testing machine was used to determine IS. For FT, compact test specimens were fabricated and tests were done with a universal testing machine with a cross-head speed of 5 mm/min. For WSP and WSL, disc-shaped specimens were fabricated and tests were performed in accordance to ISO 1567. ANOVA and Kruskal-Wallis tests were used for statistical analyses. RESULTS. IS and FT values were significantly higher and WSP and WSL values were significantly lower in test groups than in control group (P<.05). Group 5 had significantly higher IS and FT values and significantly lower WSP values than other groups (P<.05) and provided 40% and 30% increase in IS and FT, respectively, compared to control group. Significantly lower WSL values were detected for Group 2 and 5 (P<.05). CONCLUSION. Modification of heat-cured acrylic resin with metal oxides, especially with $ZrO_2$, may be useful in preventing denture fractures and undesirable physical changes resulting from oral fluids clinically.

재활성화 분극시험에 의한 Cr-Mo-V강의 시효열화 손상 평가 (An Evaluation of Aging Degradation Damage for Cr-Mo-V Steel by Electrochemical Potentiokinetic Reactivation Test)

  • 권일현;나성훈;송기욱;유효선
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.49-54
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    • 2000
  • Cr-Mo-V steel is widely used as a material for the turbine structural component in fossil power plants. It is well known that this material shows the various material degradation phenomenons such as temper embrittlement, carbide coarsening. and softening etc. or ins to the severe operation conditions as high temperature and high pressure. These deteriorative factors cause tile change of mechanical properties as reduction of fracture toughness. Therefor it is necessary to evaluate tile extent of degradation damage for Cr-Mo-V steel in life assessment of turbine structural components. In this paper. the electrochemical potentiokinetic reactivation(EPR) test in $50wt%-Ca(NO_3)_2$ solution is performed to develop the newly technique for degradation damage evaluation of Cr-Mo-V steel. The results obtained from the EPR test are compared with those in small punch(SP) tests recommended by semi-nondestructive testing method using miniaturized specimen. The evaluation parameters used in EPR test are tile reactivation current density$(I_R)$ and charge$(Q_{RC})$ reactivation rate$(I_R/I_{Crit},\;Q_R/Q_{Crit})$. The results suggest that $I_R/I_{Crit}$ in these parameters shows a good correlation with SP test results.

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중성자 조사에 따른 오스테나이트 스테인리스 강의 기계적 재료거동 변화를 고려한 사용자 정의 보조 프로그램 개발 (Development of User Subroutine Program Considering Effect of Neutron Irradiation on Mechanical Material Behavior of Austenitic Stainless Steels)

  • 김종성;정명조;박정순;오영진
    • 대한기계학회논문집A
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    • 제37권9호
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    • pp.1127-1132
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    • 2013
  • 원자로 내부구조물은 파손시 원자로 안전 운전/정지에 주요한 영향을 미칠 수 있으며 중성자 조사 수준이 높아 중성자 조사와 관련된 다양한 열화가 발생하였거나 잠재적으로 발생할 수 있다. 원자로 내부구조물의 주요 재질인 오스테나이트 스테인리스 강은 중성자 조사에 따라 인장/크리프 물성, 파괴인성 등 기계적 재료 거동에 변화가 발생한다. 각종 열화기구에 대한 원자로 내부구조물의 구조 건전성이 설계수명 또는 계속운전 기간 동안 유지됨을 평가할 때 중성자 조사에 따른 기계적 재료거동의 변화를 고려하여야 한다. 본 연구에서는 중성자 조사에 따른 기계적 재료거동의 변화를 고려한 사용자 정의 보조 프로그램을 개발하였다. 개발된 사용자 정의 보조 프로그램을 다양한 조건에 대해 검증한 결과, 타당함을 확인하였다.

하이드록시아파타이트/포스터라이트 복합분말의 분사코팅에 의한 3Y-TZP 기판의 표면개질과 생체활성 증진 (Surface Modification and Bioactivity Improvement of 3Y-TZP Substrate by Spray Coating of Hydroxyapatite/Fosterite Composite Powder)

  • 윤유현;이종국
    • 한국재료학회지
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    • 제33권8호
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    • pp.337-343
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    • 2023
  • 3Y-TZP (3 mol% yttria-stabilized tetragonal zirconia polycrystals) ceramics have excellent mechanical properties including high fracture toughness, good abrasion resistance as well as chemical and biological stability. As a result, they are widely used in mechanical and medical components such as bearings, grinding balls, and hip implants. In addition, they provide excellent light transmittance, biocompatibility, and can match tooth color when used as a dental implant. Recently, given the materials' resemblance to human teeth, these ceramics have emerged as an alternative to titanium implants. Since the introduction of CAD/CAM in the manufacture of ceramic implants, they've been increasingly used for prosthetic restoration where aesthetics and strength are required. In this study, to improve the surface roughness of zirconia implants, we modified the 3Y-TZP surface with a biocomposite of hydroxyapatite and forsterite using room temperature spray coating methods, and investigated the mixed effect of the two powders on the evolution of surface microstructure, i.e., coating thickness and roughness, and biological interaction during the in vitro test in SBF solution. We compared improvement in bioactivity by observing dissolution and re-precipitation on the specimen surface. From the results of in vitro testing in SBF solution, we confirmed improvement in the bioactivity of the 3Y-TZP substrate after surface modification with a biocomposite of hydroxyapatite and forsterite. Surface dissolution of the coating layer and the precipitation of new hydroxyapatite particles was observed on the modified surface, indicating the improvement in bioactivity of the zirconia substrate.