• Title/Summary/Keyword: fracture failure

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A Failure Analysis on the Broken Last Blade of 30MW Steam Turbine (30MW 증기터빈 최종단 회전익 파단 사고 분석)

  • Kim, S.B.;Kim, I.C.;Han, S.W.;Jun, C.H.
    • Journal of Power System Engineering
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    • v.11 no.1
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    • pp.5-15
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    • 2007
  • In the recently released accident-investigation report on blade failure, almost 70% of blade failures was found at low pressure turbine blades, and it is well known that main cause is due to the vibration modes. This paper describes the systematic approach on the root cause of the blade failure at L 0 stage, 30MW single flow industrial steam turbine which had tripped by high vibration after ten-month commercial operation. A fracture was found at the only one damping wire hole of 59 blades, and crack was detected at three damping wire holes by NDT. According to the analysis result for the crack fracture surface and the chain of the sequential operational events, we come to the conclusion that a typical high cycle fatigue is the most dominant factor caused to the blade failure, the resonance frequency margin was narrowed by the cut damping wire and the high cycle vibration was amplified, and then the blade was broken at once by the centrifugal force when the crack reached the critical size.

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Fracture resistances of zirconia, cast Ni-Cr, and fiber-glass composite posts under all-ceramic crowns in endodontically treated premolars

  • Habibzadeh, Sareh;Rajati, Hamid Reza;Hajmiragha, Habib;Esmailzadeh, Shima;Kharazifard, Mohamadjavad
    • The Journal of Advanced Prosthodontics
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    • v.9 no.3
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    • pp.170-175
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    • 2017
  • PURPOSE. The aim of the present study was to evaluate the fracture resistances of zirconia, cast nickel-chromium alloy (Ni-Cr), and fiber-composite post systems under all-ceramic crowns in endodontically treated mandibular first premolars. MATERIALS AND METHODS. A total of 36 extracted human mandibular premolars were selected, subjected to standard endodontic treatment, and divided into three groups (n=12) as follows: cast Ni-Cr post-and-core, one-piece custom-milled zirconia post-and-core, and prefabricated fiber-glass post with composite resin core. Each specimen had an all-ceramic crown with zirconia coping and was then loaded to failure using a universal testing machine at a cross-head speed of 0.5 mm/min, at an angle of 45 degrees to the long axis of the roots. Fracture resistance and modes of failure were analyzed. The significance of the results was assessed using analysis of variance (ANOVA) and Tukey honest significance difference (HSD) tests (${\alpha}=.05$). RESULTS. Fiber-glass posts with composite cores showed the highest fracture resistance values ($915.70{\pm}323N$), and the zirconia post system showed the lowest resistance ($435.34{\pm}220N$). The corresponding mean value for the Ni-Cr casting post and cores was reported as $780.59{\pm}270N$. The differences among the groups were statistically significant (P<.05) for the zirconia group, as tested by ANOVA and Tukey HSD tests. CONCLUSION. The fracture resistance of zirconia post-and-core systems was found to be significantly lower than those of fiber-glass and cast Ni-Cr post systems. Moreover, catastrophic and non-restorable fractures were more prevalent in teeth restored by zirconia posts.

Fracture property of steel fiber reinforced concrete at early age

  • Fu, Chuan-Qing;Ma, Qin-Yong;Jin, Xian-Yu;Shah, A.A.;Tian, Ye
    • Computers and Concrete
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    • v.13 no.1
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    • pp.31-47
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    • 2014
  • This research is focused on obtaining the fracture property of steel fiber reinforced concrete(SFRC) specimens at early ages of 1, 2, 3 and 7-day, respectively. For this purpose, three point bending tests of nine groups of SFRC beams with notch of 40mm depth and different steel fiber ratios were conducted. The experimental results of early age specimens were compared with the 28-day hardened SFRC specimens. The test results indicated that the steel fiber ratios and curing age significantly influenced the fracture properties of SFRC. A reasonable addition of steel fiber improved the fracture toughness of SFRC, while the fracture energy of SFRC developed with curing age. Moreover, a quadratic relationship between splitting strength and fracture toughness was established based on the experiment results. Additionally, afinite element (FE) method was used to investigate the fracture properties of SFRC.A comparison between the FE analysis and experiment results was also made. The numerical analysis fitted well with the test results, and further details on the failure behaviors of SFRC could be revealed by the suggested numerical simulation method.

Biomechanical comparison of bone staple techniques for stabilizing tibial tuberosity fractures

  • Kyu-Tae Park;Min-Yeong Lee;Hwi-Yool Kim
    • Korean Journal of Veterinary Research
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    • v.63 no.3
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    • pp.24.1-24.6
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    • 2023
  • This study compared the biomechanical properties of bone-stapling techniques with those of other fixation methods used for stabilizing tibial tuberosity fractures using 3-dimensionally (3D)-printed canine bone models. Twenty-eight 3D-printed bone models made from computed tomography scan files were used. Tibial tuberosity fractures were simulated using osteotomy. All samples were divided into 4 groups. Group 1 was stabilized with a pin and tension-band wire; group 2, with a pin and an 8 mm-wide bone staple; group 3, with 2 horizontally aligned pins and an 8 mm-wide bone staple; and group 4 with a 10 mm-wide bone staple. Tensile force was applied with vertical distraction until failure occurred. The load and displacement were recorded during the tests. The groups were compared based on the load required to cause displacements of 1, 2, and 3 mm. The maximum failure loads and modes were recorded. The loads at all displacements in group 4 were greater than those in groups 1, 2, and 3. The loads at 1, 2, and 3 mm displacements were similar in groups 1 and 3. There was no significant difference between groups 1 and 3. Groups 1 and 4 provided greater maximum failure loads than groups 2 and 3. Failure occurred because of tearing of the nylon rope, tibial fracture, wire breakage, pin bending, and fracture around the bone staple insertion. In conclusion, these results demonstrate that the bone-stapling technique is an acceptable alternative to tension-band wire fixation for the stabilization of tibial tuberosity fractures in canine bone models.

Real-time Failure Detection of Composite Structures Using Optical Fiber Sensors (광섬유 센서를 이용한 복합재 구조물의 실시간 파손감지)

  • 방형준;강현규;류치영;김대현;강동훈;홍창선;김천곤
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.128-133
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    • 2000
  • The objective of this research is to develop real-time failure detection techniques for damage assessment of composite materials using optical fiber sensors. Signals from matrix cracking or fiber fracture in composite laminates are treated by signal processing unit in real-time. This paper describes the implementation of time-frequency analysis such as the Short Time Fourier Transform(STFT) to determine the time of occurrence of failure. In order to verify the performance of the optical fiber sensor for stress wave detection, we performed pencil break test with EFPI sensor and compared it with that of PZT. The EFPI sensor was embedded in composite beam to sense the failure signals and a tensile test was performed. The signals of the fiber optic sensor when damage occurred were characterized using STFT and wavelet transform. Failure detection system detected the moment of failure accurately and showed good sensitivity with the infinitesimal failure signal.

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Mechanical Properties of Precious Metal-Ceramic Alloy Joined by the Laser-Welding and the Soldering Method (레이저 용접과 납착법으로 연결된 귀금속성 금속-도재 합금의 물리적 성질)

  • Oh, Jung-Ran;Lee, Seok-Hyung;Woo, Yi-Hyung
    • Journal of Dental Rehabilitation and Applied Science
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    • v.19 no.4
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    • pp.269-279
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    • 2003
  • This study investigated the mechanical properties of precious metal-ceramic alloy joined by the laser-welding and the soldering compared with the parent metal. Twenty-four tensile specimens were cast in precious metal-ceramic alloy and divided into three groups of eight. All specimens in the control group(group 1) were left in the as-cast condition. Group 2 and 3 were the test specimens, which were sectioned at the center. Eight of sectioned specimens were joined by soldering with a propane-oxygen torch, and the remaining specimens were joined by laser-welding. After joining, each joint diameter was measured, and then tested to tensile failure on an Instron machine. Failure loads were recorded, and then fracture stress(ultimate tensile strength), 0.2% yield strength and % elongation calculated. These data for three groups were subjected to a one-way analysis of variance(ANOVA). Neuman-Keuls post hoc test was then used to determine any significant differences between groups. The fracture locations, fracture surfaces were examined by SEM(scanning electron microscope). The results were as follows: 1) The tensile strength and 0.2% yield strength of the soldered group($280.28{\pm}49.35MPa$, $160.24{\pm}26.67MPa$) were significantly less than both the as-cast group($410.99{\pm}13.07MPa$, $217.82{\pm}17.99MPa$) and the laser-welded group($383.56{\pm}59.08MPa$, $217.18{\pm}12.96MPa$). 2) The tensile strength and 0.2% yield strength of the laser-welded group were about each 98%, 99.7% of the as-cast group. There were no statistically significant differences in these two groups(p<0.05). 3) The percentage elongations of the soldered group($3.94{\pm}2.32%$) and the laser-welded group($5.06{\pm}1.08%$) were significantly less than the as-cast group($14.25{\pm}4.05%$) (p<0.05). 4) The fracture of the soldered specimens occurred in the solder material and many porosities were showed at the fracture site. 5) The fracture of the laser-welded specimens occurred also in the welding area, and lack of fusion and a large void was observed at the center of the fracture surface. However, the laser-welded specimens showed a ductile failure mode like the as- cast specimens. The results of this study indicated that the tensile strengths of the laser-welded joints were comparable to those of the as-cast joints and superior to those of the soldered joints.

A Model Estimating the Propagation Behavior of through cracks in Aluminum alloy A5083-O for LNG Tank (LNG탱크용 알루미늄합금 A5083-O의 관통균열 전파거동 예측 모델)

  • 김영식;조상명;김종호
    • Journal of Ocean Engineering and Technology
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    • v.12 no.1
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    • pp.50-57
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    • 1998
  • The leak before break(LBB) concept is generalized on the design of LNG tanks, pressure vessels and nuclear reactor in that any leakage of containment, in whatever amount, will not result in catastropic failure. For this purpose it is necessary to determine the surface crack shape, the opening displacement and the risk of catastropic brittle fracture when it becomes a through crack. In this study the crack propagation behavior of surface flaws and the crack opening displacement of through cracks under combined membrane and bending stresses were investigated with fatigue tests and fracture toughness test of aluminium alloy A5083-O. And fracture mechanics analysis of the crack opening displacement of through cracks were made in order to develop a new model expressing the behaviors of COD under combined membrane and bending stresses.

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AE Characteristics for Fracture Mechanism of Al 7075/CFRP Hybrid Composite (Al 7075/CFRP Hybrid 복합재료의 파손특성에 대한 AE 특성 연구)

  • 이진경;이준현;송상헌;윤한기
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.268-271
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    • 2001
  • When compared to other composite materials such as FRP and MMC, hybrid composite material is more attractive one due to the high specific strength and the resistance to fatigue. However, the fracture mechanism of hybrid composite material is extremely complicated because of the bonding structure of metals and FRP. Recently, nondestructive technique has been used to evaluate the fracture mechanism of these composite materials. In this study, AE technique has been used to clarify the fracture mechanism and the degree of damage for Al 7075/CFRP hybrid composite material. It was found that AE event, energy and amplitude among AE parameters were effective to evaluate fracture process of Al 7075/CFRP composite material. In addition, the relationship between the AE signal and the characteristics of failure surface using optical microscope was discussed.

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Failure Criterion for Notched Composite Laminates (놋취가 있는 복합적층판의 파손기준)

  • Kim, Sung-Joon;Jeong, In-Oh;Choi, Ik-Hyeon;Ahn, Seok-Min
    • Aerospace Engineering and Technology
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    • v.7 no.2
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    • pp.21-26
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    • 2008
  • This study reviews several fracture models for predicting the notched strength of composite laminates. Representative experimental results on the notched strength of composite laminates containing a large notch subjected to static uniaxial tensile loading have been collected from open literature. Notched strength data for T300/5208 are analyzed. and the various parameters associated with the fracture models have been determined for laminates. Notched strength data sets are compared with fracture models and the applicability of the different fracture models in predicting the notched strength of composite laminates is discussed.

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A clinical evaluation of 76 chest injuries (흉부손상 76례에 대한 임상적 관찰)

  • 윤갑진
    • Journal of Chest Surgery
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    • v.17 no.1
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    • pp.110-117
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    • 1984
  • A clinical evaluation was performed on 76 cases of chest injury experienced at department of Chest Surgery, Capital Armed Forces General Hospital during the past 3 years period from January 1981 to August 1983. 1.The most common cause of the chest trauma was gun shot by which 26 cases were injured among 44 cases [57.9%] of penetrating injury. Remaining 32 cases [42.1%] were injured by non-penetrating blunt trauma. 2.Hemopneumothorax was observed in 60 cases [78.9%], those were caused by both penetrating [65%] and non-penetrating [35%] injuries. 3.Rib fracture was found in 58.7% of total cases and with rib fracture, clavicle fracture was combined at 19.6% and sternal fracture, at 8.7%. 4.Most common symptoms were chest pain and dyspnea, and most common signs were breath sound diminution and subcutaneous emphysema. 5.Common site of rib fracture was from 4th rib to 8th rib [69.4%]. 6.In 58 cases [76.3%], patients were treated with operation including open thoracotomy [25 cases]. 7.Overall mortality was 5.3%[4 cases] and causes of death were septic shock and respiratory failure.

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