• Title/Summary/Keyword: fracture failure

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Fracture Characteristics Unidirectional Composite Single-Lap Bonded Joints (일방향 복합재료 single-lap 접합 조인트의 파괴 특성)

  • Kim Kwang-Soo;Yoo Jae-Seok;Jang Young-Soo;Yi Yeong-Moo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.232-236
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    • 2004
  • The fracture characteristics of unidirectional composite single-lap bonded joints were investigated experimentally and numerically. The effects of bonding method, surface roughness, bondline thickness and the existence of fillet on the failure characteristics and strength of bonded single-lap joints were evaluated experimentally. The failure process, failure mode and the behavior of load-displacement curve was apparently different according to bonding method. The failure load of the specimen co-cured without adhesive was definitely superior to other types of specimens but the specimens co-cured with adhesive film had a less strength than secondary bonded specimens. In the secondary bonded specimens, the lower value of surface roughness and existence of fillet improved the strength of specimens. The strain energy release rates calculated by geometric nonlinear finite element analyses and Virtual Crack Closure Technique for the secondary bonded specimens considering the three types of initial cracks - comer crack, edge crack and delamination crack - were consistent with the test results.

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The Case Study on Cadmium Embrittlement Failure of High Strength Bolt (고강도 볼트 카드늄 취성파괴 사례연구)

  • Yoon, Young-In
    • Journal of the Korea Institute of Military Science and Technology
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    • v.13 no.5
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    • pp.769-774
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    • 2010
  • It happened fractures on special bolt which supported main landing gear actuator up-lock rod of aircraft. Cracks were initiated mainly from the center hole and the external thread of the special bolt. To find out failure root causes, metallographic, fractographic analyses as well as test work were carried out. From the fractographic study by SEM work, fracture occurred by a brittle intergranular type failure. The fracture could be occurred primarily by solid-metal-induced embrittlement due to cadmium embrittler penetrated into the flaw existed after machining work for center hole and thread on the bolt during baking treatment processing to eliminate hydrogen. For its successful application, cadmium EP bolts require proper and adequate baking treatment after electroplating, and make no more drilled center hole on the bolt to prevent same failure.

Compression failure and fiber-kinking modeling of laminated composites

  • Ataabadi, A. Kabiri;Ziaei-Rad, S.;Hosseini-Toudeshky, H.
    • Steel and Composite Structures
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    • v.12 no.1
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    • pp.53-72
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    • 2012
  • In this study, the physically-based failure models for matrix and fibers in compression and tension loading are introduced. For the 3D stress based fiber kinking model a modification is proposed for calculation of the fiber misalignment angle. All of these models are implemented into the finite element code by using the advantage of damage variable and the numerical results are discussed. To investigate the matrix failure model, purely in-plane transverse compression experiments are carried out on the specimens made by Glass/Epoxy to obtain the fracture surface angle and then a comparison is made with the calculated numerical results. Furthermore, shear failure of $({\pm}45)_s$ model is investigated and the obtained numerical results are discussed and compared with available experimental results. Some experiments are also carried out on the woven laminated composites to investigate the fracture pattern in the matrix failure mode and shown that the presented matrix failure model can be used for the woven composites. Finally, the obtained numerical results for stress based fiber kinking model and improved ones (strain based model) are discussed and compared with each other and with the available results. The results show that these models can predict the kink band angle approximately.

Analysis of the Failure Stress in Pyrotechnically Releasable Mechanical Linking Device

  • Lee, Yeung-Jo;Kim, Dong-Jin;Kang, Won-Gyu
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.813-822
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    • 2008
  • The present work has been developed the interpretation processor including analysis of the failure stress in pyrotechnically releasable mechanical linking device, which has the release characteristic without fragmentation and pyro-shock, using SoildWorks, COSMOS Works and ANSYS programs. The aim of the invention is to propose a pyrotechnically releasable mechanical linking device for two mechanical elements that does not suffer from such drawbacks. The pyrotechnically releasable mechanical linking device according to the invention is simple, compact and inexpensive in structure. It is simple to implement and permit the use of only a reduced quantity of pyrotechnic composition, such composition possibly being devoid of any primary explosive at all. The present work is only focused on the design of structure and the material characteristics. To analyze the fracture morphology resulted from tensile test in the different ball type bolts, the present work has been performed to estimate the failure stress of material and to make the same result from tensile test. The failure stress of SUS 630 in ductile material is approximately 1050 Mpa. The failure stress of SUS 420 in brittle material is about 1790 Mpa. Among the models used the ductile material, the model 6 is suitable a design of structure compared to that of other models. The use of this interpretation processor developed the present work could be extensively helped to estimate the failure stress of material having a complex geometry such as the ball type bolt

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Prediction of Fracture Energy of Concrete

  • Oh, Byung-Hwan;Jang, Seung-Yup;Byun, Hyung-Kyun
    • KCI Concrete Journal
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    • v.11 no.3
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    • pp.211-221
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    • 1999
  • A method to determine the fracture energy of concrete is investigated. The fracture energy may be calculated from the area under the complete load-deflection curve which can be obtained from a stable three-point bend test. Several series of concrete beams have been tested. The Present experimental study indicates that the fracture energy decreases as the initial notch-to-beam depth ratio increases Some problems to be observed to employ the three-point bend method are discussed. The appropriate ratio of initial notch-to-beam depth to determine the fracture energy of concrete is found to be 0.5. It is also found that the influence of the self-weight of a beam to the fracture energy is very small A simple and accurate formula to predict the fracture energy of concrete is proposed.

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Analysis of Crack Localization in Fracture of Concrete Structures (콘크리트 구조물의 파괴에서의 국소화된 균열진행해석)

  • Koo, Ja-Choon;Song, Ha-Won;Shim, Byul;Woo, Seung-Min;Byun, Keun-Joo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.583-586
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    • 2000
  • In this paper, the embedded crack approach that crack is modeled by discontinuous line inside finite element is applied for localized progressive fracture analyses. The algorithm for progressive fracture analyses of concrete structure are enhanced by introducing nonlinear softening curve and unloading algorithm of tension-softening curve which can simulate localized fracture of concrete. The failure analysis results ar compared with existing test results for varification.

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Failure Analysis by Fracture Study of Connecting Rod Bolts in Diesel Engine for Military Tracked Vehicles (군용 궤도차량 디젤엔진의 커넥팅 로드 볼트 파손 검토를 통한 고장원인분석)

  • Oh, Dae San;Kim, Ji Hoon;Seo, Suk Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.7
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    • pp.191-200
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    • 2020
  • Tracked military vehicles are operated under harsher conditions and climates than ordinary vehicles, and the components require high degrees of reliability and durability. A diesel engine is the main power generator, and when the vehicle breaks down, there is a high possibility of causing a large-scale accident. Therefore, analyzing the cause of engine failure can be important for preventing similar cases that may occur. In this study, we clarified the mechanism of engine failure according to an overhaul test, hardness measurement, and an analysis of the fracture surface. The overhaul test confirmed that a bolt was separated from the connecting rod (number 4). In addition, the hardness measurement results of the connecting rod bolt conformed to the standard, and it was found that the bolt fracture was ductile fracture through an analysis of the fracture surface. Based on the results, it was concluded that damage to a diesel engine of a tracked military vehicle was caused by separating and damage caused by loosening of the connecting rod bolts, resulting in cascading damage. The results of the study could be used as reference examples and could be useful for another study on engine failure analysis.

Round robin analysis of vessel failure probabilities for PTS events in Korea

  • Jhung, Myung Jo;Oh, Chang-Sik;Choi, Youngin;Kang, Sung-Sik;Kim, Maan-Won;Kim, Tae-Hyeon;Kim, Jong-Min;Kim, Min Chul;Lee, Bong Sang;Kim, Jong-Min;Kim, Kyuwan
    • Nuclear Engineering and Technology
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    • v.52 no.8
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    • pp.1871-1880
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    • 2020
  • Round robin analyses for vessel failure probabilities due to PTS events are proposed for plant-specific analyses of all types of reactors developed in Korea. Four organizations, that are responsible for regulation, operation, research and design of the nuclear power plant in Korea, participated in the round robin analysis. The vessel failure probabilities from the probabilistic fracture mechanics analyses are calculated to assure the structural integrity of the reactor pressure vessel during transients that are expected to initiate PTS events. The failure probabilities due to various parameters are compared with each other. All results are obtained based on several assumptions about material properties, flaw distribution data, and transient data such as pressure, temperature, and heat transfer coefficient. The realistic input data can be used to obtain more realistic failure probabilities. The various results presented in this study will be helpful not only for benchmark calculations, result comparisons, and verification of PFM codes developed but also as a contribution to knowledge management for the future generation.

Developing brittle transparent materials with 3D fractures and experimental study

  • Wang, Jing;Li, Shucai;Zhu, Weishen;Li, Liping
    • Steel and Composite Structures
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    • v.22 no.2
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    • pp.399-409
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    • 2016
  • The fracture propagation mechanism and fractured rock mass failure mechanism were important research in geotechnical engineering field. Many failures and instability in geotechnical engineering were related on fractures propagation, coalescence and interaction in rock mass under the external force. Most of the current research were limited to two-dimensional for the brittleness and transparency of three-dimensional fracture materials couldn't meet the requirements of the experiment. New materials with good transparent and brittleness were developed by authors. The making method of multi fracture specimens were established and made molds that could be reused. The tension-compression ratio of the material reached above 1/6 in normal temperature. Uniaxial and biaxial loading tests of single and double fracture specimens were carried out. Four new fractures were not found in the experiment of two-dimensional fractures such as the fin shaped crack, wrapping wing crack and petal crack and anti-wing crack. The relationship between stress and strain of the specimens were studied. The specimens with the load had experienced four stages of deformation and the process of the fracture propagation was clearly seen in each stage. The expansion characteristics of the fractured specimens were more obvious than the previous research.

A Study on the Failure Mechanism of Turbine Blade using X-Ray Diffraction and FEM (X선 회절과 유한요소법을 이용한 터빈 블레이드의 파괴기구에 관한 연구)

  • Kim, Sung-Woong;Hong, Soon-Hyeok;Jeon, Hyoung-Yong;Cho, Seok-Swoo;Joo, Won-Sik
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.258-265
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    • 2001
  • Turbine blade is subject to force of three type ; torsional force by torsion-mount, centrifugal force by rotation of rotor and cyclic bending force by steam pressure. Cyclic bending force of them is main factor on fatigue fracture. In the X-ray diffraction method, the change in the values related to plastic deformation and residual stress near the fracture surface mat be determined, and information of internal structure of material can be obtained. Therefore, to find a fracture mechanism of torsion-mounted blade in nuclear plant, based on the information from the fracture surface obtained by fatigue test, the correlation of X-ray parameter and fracture mechanics parameter was determined, and then the load applied to actual broken turbine blade parts was predicted. Failure analysis is performed by finite element method and Goodman diagram on torsion-mounted blade.

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