• Title/Summary/Keyword: fracture analysis

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Fracture Analysis of a Spindle in the X-Lift (X 리프트 스핀들의 파괴해석)

  • Chu, Seok-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.1
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    • pp.91-98
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    • 2008
  • One of the two spindles in the X-lift fractured suddenly during normal operation. The fracture occurred at the notch where the bending moment might be the maximum. Macrofractographic features associated with rotating-bending fatigue are evident on the fracture surface. The 3-D finite element analysis of the X-lift reveals that the spindle rotated under bending. The measured surface strain of the spindle varies cyclically as the spindle rotates. It supports that the spindle rotated under bending. The X-lift is not perfectly symmetrical with respect to both the horizontal and the vertical plane. The slightly unsymmetrical deformation can cause the bending of the spindle.

Joint Design of Steel-Aluminum Power Steering Cylinder by using FE Analysis with Cohesive Zone Model (Cohesive Zone Model을 이용한 동력조향 유압실린더의 스틸-알루미늄 접착부 설계)

  • Lee, C.J.;Lee, S.K.;Ko, D.C.;Schafer, H.;Lee, J.M.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.18 no.5
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    • pp.385-391
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    • 2009
  • An adhesively bonded power steering cylinder with a steel tube and an aluminum bracket was developed to reduce the weight of steering systems. To achieve the joint strength between the steel tube and of the aluminum bracket, the shape aluminum bracket re-designed by using the FE-analysis. Fracture behavior of the adhesive layer was considered by a cohesive zone model(CZM), which is based on the two-parameter fracture phenomenon with critical stress and fracture toughness. From the result of FE-analysis with CZM, re-designed power steering cylinder satisfied the desired joint strength for axial and torsion modes. And its joint strength was verified by the fracture test in each mode.

Analysis and Application of Mechanical Clinched Joint Using Cohesive Zone Model (접착영역모델을 이용한 클린칭 접합부의 해석 모델 설계 및 적용)

  • Hwang, B.N.;Lee, C.J.;Lee, S.B.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.19 no.4
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    • pp.217-223
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    • 2010
  • The objective of this study is to propose the FE model for mechanical clinched joint using cohesive zone model to analyze its failure behavior under impact loading. Cohesive zone model (CZM) is two-parameter failure criteria approach, which could describe the failure behavior of joint using critical stress and fracture toughness. In this study, the relationship between failure behavior of mechanical clinched joint and fracture parameters is investigated by FE analysis with CZM. Using this relationship, the critical stress and fracture toughness for tensile and shear mode are determined by H-type tensile test and lap shear test, which were made of 5052 aluminum alloy. The fracture parameters were applied to the tophat impact test to evaluate the crashworthiness. Compared penetration depth and energy absorption at the point where 50% of total displacement in result of FE analysis and experiment test for impact test, those has shown similar crashworthiness.

Optimization of Kiln Process Parameters of Low-Temperature Sintering Lightweight Aggregate by Response Surface Analysis (반응표면분석법에 따른 저온소성 경량골재의 킬른공정변수 최적화)

  • Lee, Han-Baek;Seo, Chee-Ho
    • Journal of the Korean Ceramic Society
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    • v.47 no.5
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    • pp.365-372
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    • 2010
  • This paper was to evaluate the influence of kiln process parameter(kiln angle, kiln rotating speed) of lightweight aggregate using waste glass and bottom ash with industrial by-products on thermal conductivity, density, water absorption, fracture load and porosity by response surface analysis. In the results of surface plot and contour plot, it has verified that kiln residence time of lightweight aggregate increase as kiln angle and rotating speed decreases. For this reason, pore size and quantity tend to increase by active reaction of forming agent. It seems to be that increase in pore size and quantity have caused decreasing density, fracture load and thermal conductivity, and increasing water absorption. In conclusion, optimization of kiln process parameter on thermal conductivity, density, water absorption, fracture load and porosity by response surface analysis are kiln angle 2.4646%, kiln rotating speed 40.7089 rpm.

Interpretation of fracture network in Rock mass using borehole wall image (시추공벽 영상을 이용한 암반내 절리구조 해석)

  • 김재동;김종훈
    • Tunnel and Underground Space
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    • v.8 no.4
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    • pp.342-350
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    • 1998
  • In this study, fracture network in rock mass was interpreted using borehole wall images obtained by televiewer. The orientation and JRC value of major joint set were evaluated adopting image analysis techniques, of which process were written in macro-program code. As linking JRC to joint stiffness using Barton-Bandis model, fracture network map was produced for application to jointed rock modelling in numerical analysis of underground structure.

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Finite element fracture reliability of stochastic structures

  • Lee, J.C.;Ang, A.H.S.
    • Structural Engineering and Mechanics
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    • v.3 no.1
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    • pp.1-10
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    • 1995
  • This study presents a methodology for the system reliability analysis of cracked structures with random material properties, which are modeled as random fields, and crack geometry under random static loads. The finite element method provides the computational framework to obtain the stress intensity solutions, and the first-order reliability method provides the basis for modeling and analysis of uncertainties. The ultimate structural system reliability is effectively evaluated by the stable configuration approach. Numerical examples are given for the case of random fracture toughness and load.

Development and Validation of the GPU-based 3D Dynamic Analysis Code for Simulating Rock Fracturing Subjected to Impact Loading (충격 하중 시 암석의 파괴거동해석을 위한 GPGPU 기반 3차원 동적해석기법의 개발과 검증 연구)

  • Min, Gyeong-Jo;Fukuda, Daisuke;Oh, Se-Wook;Cho, Sang-Ho
    • Explosives and Blasting
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    • v.39 no.2
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    • pp.1-14
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    • 2021
  • Recently, with the development of high-performance processing devices such as GPGPU, a three-dimensional dynamic analysis technique that can replace expensive rock material impact tests has been actively developed in the defense and aerospace fields. Experimentally observing or measuring fracture processes occurring in rocks subjected to high impact loads, such as blasting and earth penetration of small-diameter missiles, are difficult due to the inhomogeneity and opacity of rock materials. In this study, a three-dimensional dynamic fracture process analysis technique (3D-DFPA) was developed to simulate the fracture behavior of rocks due to impact. In order to improve the operation speed, an algorithm capable of GPGPU operation was developed for explicit analysis and contact element search. To verify the proposed dynamic fracture process analysis technique, the dynamic fracture toughness tests of the Straight Notched Disk Bending (SNDB) limestone samples were simulated and the propagation of the reflection and transmission of the stress waves at the rock-impact bar interfaces and the fracture process of the rock samples were compared. The dynamic load tests for the SNDB sample applied a Pulse Shape controlled Split Hopkinson presure bar (PS-SHPB) that can control the waveform of the incident stress wave, the stress state, and the fracture process of the rock models were analyzed with experimental results.

Dynamic Fracture Characteristics and Size-dependence of Fracture Energy of Concrete under Dynamic Loading (동적하중(動的荷重)을 받는 콘크리트의 파괴특성(破壞特性)과 파괴에너지의 크기효과에 관한 연구(硏究))

  • Oh, Byung Hwan;Chung, Chul Hun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.10 no.1
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    • pp.71-80
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    • 1990
  • The fracture characteristics of concrete under various rates of loading are investigated. The static and dynamic fracture energies of concrete are determined and the size-dependency of fracture energy is clarified from the present study. To this end, a series of experiments were conducted. The maximum failure loads, fracture energies and nominal failure stresses were calculated from those test results. It is found that the fracture energies are increased with the increase of loading rate. The fracture energy values were also greatly influenced with the size of the specimen. The size-dependent prediction eguations for the static and dynamic fracture energies of concrete are proposed in the present study. The present paper provides useful data for the dynamic fracture analysis of concrete structures.

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Determination of CTOD & CTOA Curve for Structural Steel Hot-Rolled Thin Plates (일반 구조용강 열간압연 박판에 대한 CTOD와 CTOA 곡선 결정)

  • 이계승;이억섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.729-732
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    • 2003
  • The K-R design curve is an engineering method of linear-elastic fracture analysis under plane-stress loading conditions. By the way, linear-elastic fracture mechanics (LEFM) is valid only as long as nonlinear material deformation is confined to a small region surrounding the crack tip. Like general steels, it is virtually impossible to characterize the fracture behavior with LEFM, in many materials. Critical values of J contour integral or crack tip opening displacement (CTOD) give nearly size independent measures of fracture toughness, even for relatively large amounts of crack tip plasticity. Furthermore, the crack tip opening displacement is the only parameter that can be directly measured in the fracture test. On the other. the crack tip opening angle (CTOA) test is similar to CTOD experimentally. Moreover, the test is easier to measure the fracture toughness than other method. The shape of the CTOA curve depends on material fracture behavior and, on the opening configuration of the cracked structure. CTOA parameter describes crack tip conditions in elastic-plastic materials, and it can be used as a fracture criterion effectively. In this paper, CTOA test is performed for steel JS-SS400 hot-rolled thin plates under plane-stress loading conditions. Special experimental apparatuses are used to prevent specimens from buckling and to measure crack tip opening angle for thin compact tension (CT) specimens.

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Rock Fracture Centerline Extraction based on Hessian Matrix and Steger algorithm

  • Wang, Weixing;Liang, Yanjie
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.9 no.12
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    • pp.5073-5086
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    • 2015
  • The rock fracture detection by image analysis is significant for fracture measurement and assessment engineering. The paper proposes a novel image segmentation algorithm for the centerline tracing of a rock fracture based on Hessian Matrix at Multi-scales and Steger algorithm. A traditional fracture detection method, which does edge detection first, then makes image binarization, and finally performs noise removal and fracture gap linking, is difficult for images of rough rock surfaces. To overcome the problem, the new algorithm extracts the centerlines directly from a gray level image. It includes three steps: (1) Hessian Matrix and Frangi filter are adopted to enhance the curvilinear structures, then after image binarization, the spurious-fractures and noise are removed by synthesizing the area, circularity and rectangularity; (2) On the binary image, Steger algorithm is used to detect fracture centerline points, then the centerline points or segments are linked according to the gap distance and the angle differences; and (3) Based on the above centerline detection roughly, the centerline points are searched in the original image in a local window along the direction perpendicular to the normal of the centerline, then these points are linked. A number of rock fracture images have been tested, and the testing results show that compared to other traditional algorithms, the proposed algorithm can extract rock fracture centerlines accurately.