• Elastomers and Composites
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• 제45권3호
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• pp.199-205
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• 2010

실내 건축내장재로 medium density fiberboard (MDF)는 널리 사용되는 재료이지만, MDF 합판과 표면재의 바인더로 사용되는 포름알데히드 수지의 유리 포름알데히드와 휘발성 유기화합물의 방산 문제점이 있다. 이를 해결하기위해 본 연구에서는 포름알데히드 흡착성능이 있는 축합형 탄닌을 활용하여 표면재에 적용 하였다. 표면재에 사용되는 수지는 멜라민-포름알데히드 수지와 축합형 탄닌을 사용하여 합성하였으며 반응여부는 FT-IR 스펙트럼으로 확인하였다. 또한 전단응력, 충격강도, 테이프에 의한 접착력 실험, 연필경도, 광택도 그리고 접촉각 등과 같은 표면물성을 측정하였고 미반응 포름알데히드를 분석하기 위하여 유리 포름알데히드 분석법과 소형챔버법이 이용되었다. 결과에 따르면 전단응력과 충격강도는 축합형 탄닌의 함유량이 10 wt.% 일 때 가장 우수한 접착물성을 나타내었지만, 연필경도와 광택도의 경우에는 축합형 탄닌의 함유량이 20 wt.% 일 때 최적의 물성을 발현하였다. 또한 포름알데히드 방산량은 59 ${\mu}g/m^2{\cdot}h$ 로 축합형 탄닌의 첨가에 의해 포름알데히드 방산량을 약 3배 정도 감소 시킬 수 있었다.

• Journal of the Korean Wood Science and Technology
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• 제36권2호
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• pp.63-72
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• 2008

As a part of abating formaldehyde emission of urea-formaldehyde (UF) resin adhesive, this study was conducted to investigate chemical structures of UF resin adhesives with different formaldehyde/urea (F/U) mole ratios, using carbon-13 nuclear magnetic resonance ($^{13}C$-NMR) spectroscopy. UF resin adhesives were synthesized at four different F/U mole ratios such as 1.6, 1.4, 1.2, and 1.0 for the analysis. The analysis $^{13}C$-NMR spectroscopy showed that UF resin adhesives with higher F/U mole ratios (i.e., 1.6 and 1.4) had two distinctive peaks, indicating the presence of dimethylene ether linkages and methylene glycols, a dissolved form of free formaldehyde. But, these peaks were not detected at the UF resins with lower F/U mole ratios (i.e., 1.2 and 1.0). These chemical structures present at the UF resins with higher F/U mole ratios indicated that UF resin adhesive with higher F/U mole ratio had a greater contribution to the formaldehyde emission than that of lower F/U mole ratio. Uronic species were detected for all UF resins regardless of F/U mole ratios.

• 농업과학연구
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• 제36권1호
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• pp.11-18
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• 2009

The purpose of this study is to examine a proper amount of addition and a proper point for addition of titanium dioxide for the manufacture of E0 type of urea-formaldehyde resin (UF). The reduction of free formaldehyde from UF resin treated particle board was also investigated. $TiO_2$ content was 0.5%, 1% and 3% on the dry basis of UF resin. UV light was used to initiate reaction. The results of this study are as follows: 1. During UF resin manufacturing process, the second adding step of urea was proper point for $TiO_2$ addition. 2. 1 % addition of $TiO_2$ gave good values for the Eo type urea-formaldehyde resin. 3. There was no significant difference between physical properties of particle board, but the higher the adding content of titanium dioxide resulted in the lower the mechanical properties.

• Journal of the Korean Wood Science and Technology
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• 제48권5호
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• pp.755-764
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• 2020

Due to pronounced mechanical performance and being environmental friendly, aqueous polymer isocyanate adhesive (API) has been widely applied in the production of formaldehyde-free wood products. In this study, flame retardant formaldehyde-free plywood was prepared by incorporation of flame retardants into the API adhesive. Partially phosphorylated poly (vinyl alcohol) (PPVA) which was prepared by reacting poly (vinyl alcohol) with phosphoric acid was used to replace PVA in API formula. In addition, Mg-Al layered double hydroxides (LDH) was chosen as additive flame retardant, replacing traditional filler CaCO₃ in API adhesive formula. And then, the flame retardant API adhesive with main agent (PPVA replacing PVA70wt.%, SBR emulsion 30wt.%), curing agent 10wt.% (accounts for of the main agent), and 20wt.% LDHs (accounts of the main agent) was used to prepare flame retardant plywood. The effect of application of PPVA and Mg-Al LDH on bonding strength of plywood was investigated. The flammability characteristics of the plywood were determined by cone calorimeter test (CCT). The results revealed that compared with the plywood prepared with API adhesive, the use of PPVA and LDH enhanced the flame retardancy of plywood without negatively affecting bonding strength. The CCT tests indicated that the heat release and smoke production flame retardant API plywood were lower than those of the ordinary API glued plywood. Promising developments for flame retardant API adhesive were expected in future applications of flame retardant formaldehyde-free plywood.

• 한국가구학회지
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• 제14권2호
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• pp.1-12
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• 2003

This study was carried out to determine the mechanical and physical properties of particle boards glued with condensed tannin (Wattle Tannin) powder that was single-molecule phenolic compounds like powdered phenolic resin. Our findings are; 1) It is necessary to spray water on the chip surfaces for effective application of powdered -form tannin resin. It shows that the best and optimum mat moisture increase is 14% of water spray on the surface of chips for developing PB properties. 2) In general, for both liquid and powdered tannin adhesives, their physical and mechanical properties has been proportional to the increase of resin level. But, the most efficient addition ratio is 16% of resin on dry basis. Specially, it is found that the resin level influences on the amount of free formaldehyde emission. The higher the resin level is, the lower the emission is. These phenomena seem to result from the increase of hexamine or formaline in the adhesives used as a hardener, that reduce the free-formaldehyde amount by reaction of tannin of poly-molecule and water. 3) The optimum condition for manufacturing PBs is the condition of hexamine of 5% and formaline of 6% in mechanical and physical properties. Hexamine is superior to formaline in mechanical and physical properties along with the control of the free formaldehyde emission amount. The result of NaOH's addition is insignificant in all experiments of both mechanical and physical properties.

• 한국의류학회지
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• 제3권2호
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• pp.9-14
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• 1979

As the fabric merchandises become more diversified and the pre-condensates of resin are used in increasing amount to enhance the quality of so-called 'easy care' in such fabric goods, form-aldehyde, which is extricated from nonwoven fabrics, has posed problems. The result of the study conformed, firstly that the fusible bonded webs sold in the current market contained a considerable amount of formaldehyde, i.e. the minimum of 552$\mu$g/g and the maximum of 2,123$\mu$g/g. Secondly, formaldehyde fond in many of such fabric goods was unable to be removed completely even after washed for, three times. Thirdly, the degree of permeation of HCHO into other part of the fabric proved to be high and. when kept in a poly bag over 10days. the amount of formaldehyde tended to increase. Such experiment, therefore, demonstrates that the methods of delivery and storage employed in the current distribution structure must be thoroughly re-examined. The conclusion of this study shows that we should be more concerned with the adverse effects of formaldehyde for the health of consumers. let alone the increase of export of such merchandises.

• Journal of the Korean Wood Science and Technology
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• 제26권4호
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• pp.50-55
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• 1998

This study was carried out to develop low density board made of rice hull which needs proper use. Urea formaldehyde adhesive(UF) was used. The raw materials were the mixtures of the rice hulls from IllFum, DongGin, ChuChong, etc. The physical and mechanical properties of rice hull insulation board were examined. The results are as follows : For the thickness of 15mm of the low density rice hull board bonded with UF resin, proper manufacturing conditions were $171^{\circ}C$ of hot pressing temperature with thickness bar for optimum density, 12 percent of resin solid contents of rice hull ovendry weight, and 20 minutes of hot pressing time. These conditions meet Korean standards(KS 3201-1982) in relation to free formaldehyde emission, bending strength, water absorption and heat resistance.

• Journal of the Korean Wood Science and Technology
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• 제40권2호
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• pp.91-100
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• 2012

This study analysis the effect of various temperatures (20, 35 and $50^{\circ}C$) on the formaldehyde emission from wood composites, which were particleboard (PB), medium density fiberboard (MDF), high density fiberboard (HDF) and laminated HDF (L-HDF) by Japanese desiccator method. Also, to reduce formaldehyde emission by wood composites, it has been suggested that undergo a bake-out conditions. On average, the level of formaldehyde emission increased many times with a $15^{\circ}C$ increase in temperature from 20 to $35^{\circ}C$ for PB, MDF, HDF and L-HDF, respectively. Formaldehyde emissions from wood composites could be expected to increase with increasing ambient temperature. At $35$ for 28 days bake-out treatment of boards, the free formaldehyde emission reduced 67.8% (PB), 40.1% (MDF), 37.8% (HDF), and 35.2% (L-HDF). On the other hand, after the bake-out at $50^{\circ}C$ for 28 days, the formaldehyde concentration decreased by 88.2, 66.9, 62.2 and 59.3% of the concentration before the bake-out for PB, MDF, HDF and L-HDF, respectively. An interesting of the bake-out treatment at $50^{\circ}C$ after 14 days, formaldehyde emission grade of PB & MDF down $E_2$ to $E_1$, and HDF & L-HDF down $E_1$ to $E_0$.

• 한국염색가공학회지
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• 제34권1호
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• pp.1-9
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• 2022

The durable FR treatments such Pyrovatex and Proban have been used for cotton fibers, while the finishes involve toxic ammonia or formaldehyde release during finishing process or finished products. In this study, ecofriendly flame-retardant treatment of cotton fabrics was carried out using UV-curable formulations of Vinyl bisphosphonic acid (VBPA), Acrylaminide and Triacryloylhexahydro-1,3,5-triazine, as a monomer, a comonomer and a cross-linking agent respectively, which can introduce a cross-linked copolymer networks. With an optimal finish formulation, the flame retardancy of LOI 29.8 was maintained even after 10 laundering cycles. In TGA analysis, the DTGA peak decreased from 389℃ to 252℃ and the amount of char yield increased from 6.1% to 46.1% compared to the untreated cotton. In addition, MCC analysis showed that Peak HR and THR decreased by 59.4% and 69.2% respectively, compared to the untreated cotton. The pyrolysis and combustion behaviors of the FR-treated cotton implied a condensed-phase flame-retarding mechanism.

• 한국염색가공학회지
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• 제34권4호
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• pp.217-223
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• 2022

Flame-retardant finished silk fabrics could release carcinogenic formaldehyde resulting from the conventional finishing agents. New water-soluble cyclophosphazene derivative can be used as a formaldehyde-free flame retardant for the silk protein. Dichloro tetrakis{N-[3-dimethylamino)propyl]methacrylamido}cyclophosphazene(DCTDCP) can be cured by heat or UV irradiation as a durable flame retardant for the silk fabrics. Treatment conditions were optimized including curing temperature and time, finishing formulations, and UV energy. At the 30% DCTDCP application, peak HRR and THR decreased by 42.6% and 49.6% respectively compared to the pristine silk fabrics. Also char residue increased up to 48% from 11% indicating solid-phase retarding mechanism. The flame-retardant silk fabrics showed a LOI of 31.1 and the washed sample maintained a LOI of 26.8 even after ten laundering cycles.