• Title/Summary/Keyword: formaldehyde emission

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Influence of Initial Molar Ratios on the Performance of Low Molar Ratio Urea-Formaldehyde Resin Adhesives

  • LUBIS, Muhammad Adly Rahandi;PARK, Byung-Dae
    • Journal of the Korean Wood Science and Technology
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    • v.48 no.2
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    • pp.136-153
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    • 2020
  • In this paper, the influence of initial formaldehyde/urea (F/U) molar ratios on the performance of low molar ratio (1.0) urea-formaldehyde (UF) resin adhesives has been investigated. Two initial F/U molar ratios, i.e., the first and second initial molar ratios were used for the alkaline addition reaction. Three levels of the first initial F/U molar ratios (2.0, 3.0, and 4.0) and two levels of the second initial molar ratios (2.0 and 1.7) were employed to prepare a total of six UF resins with an identical final molar ratio (1.0). The basis properties, functional groups, molecular weight, crystallinity, and thermal curing properties of the UF resins were characterized in detail. Higher levels (3.0 and 4.0) of the first initial F/U molar ratio provided the UF resins with better properties (non-volatile solids content, viscosity, gelation time, pH, and specific gravity) than those of the resins prepared with the conventional level F/U molar ratio of 2.0. Statistical analysis suggested that combining the first and second initial molar ratio of 4.0 with 1.7 would result in UF resins with greater adhesion strength and lower formaldehyde emission than those of the resins prepared with other molar ratios. The results showed that higher levels of the first initial molar ratio resulted in a more branched structure, as indicated by GPC, FTIR, DSC, XRD, and greater adhesion strength than those of the other UF resins with an identical final molar ratio of 1.0.

Manufacture and Performance Evaluation of Medium-density Fiberboard Made with Coffee Bean Residue-Wood Fiber (커피박과 목섬유를 이용한 중밀도섬유판의 제조 및 성능 평가)

  • Yang, In;Lee, Kwang-Hyung;Oh, Sei-Chang
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.4
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    • pp.293-301
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    • 2013
  • This study discusses the feasibility of coffee bean residue as a raw material of medium-density fiberboard (MDF). In this relation, the effect of coffee bean residue known as an absorbent material on the physical and mechanical properties of MDF manufactured at its different addition level. Coffee bean residue which is a by-product of coffee mill and large amount of waste left over after processing for instant coffee was added at the level of 3, 6, and 9% on dry basis and urea formaldehyde resin was used as the adhesive. The MDF made with mixture of wood fiber and coffee bean residue was tested for physical and mechanical properties as well as formaldehyde emission. The bending strength and internal bonding strength of the MDF made with mixture of wood fiber-coffee bean residue were higher than that of the KS standard in randomized mat structure type, but not in layered mat structure type. Also, the physical properties of MDF made with mixture of wood fiber-coffee bean residue showed a considerable improvement in thickness swelling over the commercial MDF. More importantly, the formaldehyde emission rate of MDF made with mixture of wood fiber-coffee bean residue met the KS standard and was close to that of commercial MDF. These results showed the feasibility of coffee bean residue as a raw material for the production of environmentally-friendly MDF. Additional works on adhesive-coffee bean compatibility, improvement of moisture absorption effect and reduction the formaldehyde emission rate by carbonization of coffee bean residue may be required.

Emission Characteristics of Far-infrared Ray, Formaldehyde, Volatile Organic Compounds, and Deodorization Rate of Particleboard Prepared from Xylem Part of Broussonetia Kazinoki Sieb (닥나무 목질부로 제조된 파티클보드의 원적외선, 폼알데하이드, 휘발성유기화합물 방출 및 탈취율)

  • Oh, Seung-Won
    • Journal of the Korean Wood Science and Technology
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    • v.42 no.3
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    • pp.223-230
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    • 2014
  • This study examined emission characteristics of far-infrared ray, formaldehyde, volatile organic compounds and deodorization rate of particleboard prepared at different target board densities and resin content levels, using the xylem part of Broussonetia Kazinoki Sieb. The deodorization rate increased, as the target density of board and resin content increased. Emission rates of the far-infrared ray and total volatile organic compounds (TVOCs) were 0.892~0.899, and $0.074mg/m^2{\cdot}h$ for particleboard prepared with the resin content of 13% and target density of $0.6g/cm^3$ while the deodorization rate was 80~90% for the same particleboard. The formaldehyde emission factor ranged from $0.004mg/m^2{\cdot}h$ to $0.006mg/m^2{\cdot}h$ for all particleboard fabricated at different resin content and target densities. These results indicate that particleboard prepared from the xylem part of Broussonetia Kazinoki Sieb have a potential as a building construction material.

A Study on Volatile Organic Compounds(VOCs) and Formaldehyde(HCHO) Emission Characteristics from Furniture (가구에서 발생되는 VOCs와 Formaldehyde의 방출특성에 관한 연구)

  • 김신도;서병량;윤중섭
    • Proceedings of the Korea Air Pollution Research Association Conference
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    • 2001.11a
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    • pp.163-164
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    • 2001
  • 휘발성유기화합물(VOCs)과 포름알데히드(HCHO)의 발생원은 매우 다양할 뿐만아니라 주변환경과 인체에 미치는 영향이 매우 크다. VOCs와 포름알데히드의 발생원으로는 크게 인위적인 발생원, 자연적인 발생원, 실내에서의 발생원으로 구분할 수 있다. 현대인들의 하루생활 중 80%이상이 실내에서 이루어지고 있어 실내에서의 발생되는 오염물질에 대한 특성파악과 적절한 제어방안이 요구된다. VOCs와 포름알데히드의 발생원중에서 실내에서의 발생원으로는 여러 가지가 있으나, 신축건물과 리모델링에 사용되는 건축자재에서의 방출은 매우 크다고 할 수 있다. (중략)

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Comparative Analysis of Indoor Mixture Gas Patterns and Reference Single Gas Patterns Obtained from E-Nose for Indoor Air Quality Monitoring

  • Choi, Jang Sik;Yu, Joon Boo;Jeon, Jin Young;Lee, Sang Hun;Kim, Jae Hong;Park, Jang Pyo;Jeong, Yong Won;Byun, Hyung Gi
    • Journal of Sensor Science and Technology
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    • v.27 no.4
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    • pp.227-231
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    • 2018
  • Indoor air pollution has become a serious issue, affecting the health and comfort of building occupants. Volatile organic compounds (VOCs) are among the most common indoor contaminants, and are released from numerous indoor emission sources. Among the VOCs, formaldehyde and toluene are toxic chemicals at low levels and are frequently detected indoors. Exposure to formaldehyde and toluene can irritate sensitive tissue and may increase the risk of cancer. Therefore, monitoring formaldehyde and toluene is critical for the health and comfort of residents. In addition, as human indoor activities can generate VOC gases, analysis of their influence on VOCs is needed. In this study, we compared electronic nose (E-Nose) data for formaldehyde and toluene with E-Nose data for indoor mixture gas with consideration for human indoor activities.

Microstructure of Cured Urea-Formaldehyde Resins Modified by Rubber Latex Emulsion after Hydrolytic Degradation

  • Nuryawan, Arif;Park, Byung-Dae
    • Journal of the Korean Wood Science and Technology
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    • v.42 no.5
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    • pp.605-614
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    • 2014
  • This study investigated microstructural changes of cured urea-formaldehyde (UF) resins mixed with aqueous rubber latex emulsion after intentional acid etching. Transmission electron microscopy (TEM) was used in order to better understand a hydrolytic degradation process of cured UF resins responsible for the formaldehyde emission from wood-based composite panels. A liquid UF resin with a formaldehyde to urea (F/U) molar ratio 1.0 was mixed with a rubber latex emulsion at three different mixing mass ratios (UF resin to latex = 30:70, 50:50, and 70:30). The rate of curing of the liquid modified UF resins decreased with an increase of the rubber latex proportion as determined by differential scanning calorimetry (DSC) measurement. Ultrathin sections of modified and cured UF resin films were exposed to hydrochloric acid etching in order to mimic a certain hydrolytic degradation. TEM observation showed spherical particles and various cavities in the cured UF resins after the acid etching, indicating that the acid etching had hydrolytically degraded some part of the cured UF resin by acid hydrolysis, also showing spherical particles of cured UF resin dispersed in the latex matrix. These results suggested that spherical structures of cured UF resin might play an important role in hindering the hydrolysis degradation of cured UF resin.

Performance of Urea-Formaldehyde Resins Synthesized at Two Different Low Molar Ratios with Different Numbers of Urea Addition

  • Jeong, Bora;Park, Byung-Dae
    • Journal of the Korean Wood Science and Technology
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    • v.47 no.2
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    • pp.221-228
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    • 2019
  • This study reports the performance of urea-formaldehyde (UF) resins prepared at two different low formaldehyde/urea (F/U) mole ratios with different numbers of urea addition during synthesis. The second or third urea was added during the synthesis of UF resins to obtain two different low molar ratios of 0.7 and 1.0, respectively. The molecular weights, cure kinetics, and adhesion performance of these resins were characterized by the gel permeation chromatography, differential scanning calorimetry, and tensile shear strength of plywood, respectively. When the number of urea additions and F/U molar ratio increased, the gelation time decreased, whereas the viscosity and molecular weight increased. Further, the UF resins prepared with the second urea and 1.0 molar ratio resulted in greater activation energy than those with third urea and 0.7 molar ratio. Tensile shear strength and formaldehyde emission (FE) of the plywood that bonded with these resins increased when the number of urea additions and molar ratio increased. These results suggest that the UF resins prepared with 0.7 molar ratio and third urea addition provide lower adhesion performance and FE than those resins with 1.0 mole ratio and the second urea addition.

Characteristics of Volatile Organic Compounds from Newly Produced Building - Apartment House

  • Lee, Jeong-Joo;Kim, Jeong-Ho;Kim, Shin-Do
    • Proceedings of the Korean Environmental Health Society Conference
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    • 2004.06a
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    • pp.223-226
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    • 2004
  • Building materials emit high concentration volatile organic compounds(VOCs), formaldehyde(HCHO) and other hazardous air pollutants(HAPs) to indoor environment. Average value of VOCs and HCHO emission concentration were $3,770\;{\mu}g/m^3$, $430\;{\mu}g/m^3$ in newly buildings, respectively. VOCs and HCHO emission characteristic are high emission level at initial time and decreased in course of time.

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