• Title/Summary/Keyword: foil system

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Performance Predictions of Gas Foil Journal Bearing with Shim Foils (심포일을 갖는 가스 포일 저널 베어링의 성능 예측)

  • Hwang, Sung Ho;Moon, Chang Gook;Lee, Jong Sung;Kim, Tae Ho
    • Tribology and Lubricants
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    • v.34 no.3
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    • pp.107-114
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    • 2018
  • This paper presents a computational model of a gas foil journal bearing with shim foils between the top foil and bumps, and predicts its static and dynamic performance. The analysis takes the previously developed simple elastic foundation model for the top foil-bump structure and advances it by adding foil models for the "shim foil" and "outer top foil." The outer top foil is installed between the (inner) top foil and bumps, and the shim foil is installed between the inner top foil and outer top foil. Both the inner and outer top foils have an arc length of $360^{\circ}$, but the arc length of the shim foil is shorter, which causes a ramp near its leading edge in the bearing clearance profile. The Reynolds equation for isothermal and isoviscous ideal gas solves the hydrodynamic pressure that develops within the bearing clearance with preloads due to the ramp. The centerline pressure and film thickness predictions show that the shim foil mitigates the peak pressure occurring at the loading direction, and broadens the positive pressure as well as minimum film thickness zones except for the shortest shim foil arc length of $180^{\circ}$. In general, the shim foil decreases the journal eccentricity, and increases the power loss, direct stiffness, and damping coefficients. As the shim foil arc length increases, the journal eccentricity decreases while the attitude angle, minimum film thickness, and direct stiffness/damping coefficients in the horizontal direction increase.

Study on the Air Foil Bearings of the Turbo-Expander for Fuel Cell System (연료 전지용 터보 익스펜더의 공기 포일 베어링에 대한 연구)

  • Lee Yong-Bok;Park Dong-Jin;Kim Chang-Ho
    • Tribology and Lubricants
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    • v.21 no.3
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    • pp.114-121
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    • 2005
  • As fuel cell system is environmental friendly generator, its performance depends on its air supply system. Because, fuel cell stack generates electrical energy by electron and the electron is generated by reacting between air and hydrogen. So, more and more compressed air is supplied, more and more the energy can be obtained. In this study, turbo-expander supported by air foil bearing is introduced as the air supply system used by fuel cell systems. The turbo-expander is a turbo machine which operates at high speed, so air foil bearings suit its purpose for the bearing elements. Analysis for confirming the stability and endurance is conducted. Based on FDM and Newton-Raphson method, characteristics of air foil bearing, dynamic coefficients, pressure field and load capacity, are obtained. Using the characteristics of air foil bearing, the rotordynamic analysis is performed by finite element method. The analysis (stability analysis and critical speed map) shows that turbo-expander is stability at running speed. After the analysis, the test process and results are presented. The goals of test are running up to 90,000 RPM, flow rate of 150 $m^3/h$ and pressure ratio of 1.15. The test results show that the aerodynamic performance and stability of turbo-expander are satisfied to the primary goals.

Internal Flow Characteristic Analysis and Deformation of Foil Considering Slip between Foils (Foil사이의 미끄러짐을 고려한 Foil Bearing변형 및 내부유동특성해석)

  • Lee, S.H.;Won, C.S.;Hur, N.;Jeon, S.B.
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.482-487
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    • 2001
  • Leaf type foil bearings have been used successfully in many aerospace applications such as air cycle machines, turbocompressors and turboexpander. These applications are characterized by light loads, constant speeds and low to moderate temperatures. But, as system on start-up or shutdown, sliding contact between the shaft and foil surfaces cause wear. So, in present study, to understand pressure-flow characteristics and deformation of foil bearing, flow/structure interaction analysis was used. and using this method, 2D and 3D calculation was peformed for shape of foil bearing to know circumferential direction flow and leakage flow characteristics of axial direction.

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Rotordynamic Design and Stability Prediction of 100 Watts Micro Power System (100 Watts 급 초소형 파워 시스템의 회전체 동역학적 설계 및 안정성 예측)

  • Kwak, Hyun-Duck;Lee, Yong-Bok;Ryu, Keun;Kim, Chang-Ho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.459-464
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    • 2003
  • The Roordynamic feasibility of Micro Power System supported by air foil bearings is investigated. The Micro Power System is new portable power source based on brayton cycle, which consists of compressor, turbine, generator, and combustion chamber. In this paper, the analysis of Rotordynamic characteristics of Micro Power System is performed based upon the bearing equilibrium position, Campbell diagram and stability. As a result, it is demonstrated that the air foil bearings could be adopted well to the Micro Power System. However, for more stable operation at target running speed, the damping characteristics of air foil bearing should be enhanced.

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Measurement of Tensile Properties of Copper foil using ESPI technique (ESPI 기법을 이용한 동 박막의 인장 특성 측정)

  • 권동일;허용학;김동진;박준협;기창두
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1059-1062
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    • 2003
  • Micro-tensile testing system has been developed and micro-tensile tests for copper foil have been carried out. The system consisted of a micro tensile loading system and a micro-ESPI system for measuring strain. The loading system has a maximum loading capacity of 50N and a stroke resolution of 4.5nm. Stress-strain curves for the electro-deposited copper foil with the thickness of 18$\mu\textrm{m}$ were obtained, and tensile properties, including elastic modulus, yielding strength and tensile strength, were determined. The tensile properties obtained under three different conditions of testing speed showed a dependency on the speed.

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Thrust estimation of a flapping foil attached to an elastic plate using multiple regression analysis

  • Kumar, Rupesh;Shin, Hyunkyoungm
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.11 no.2
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    • pp.828-834
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    • 2019
  • Researchers have previously proven that the flapping motion of the hydrofoil can convert wave energy into propulsive energy. However, the estimation of thrust forces generated by the flapping foil placed in waves remains a challenging task for ocean engineers owing to the complex dynamics and uncertainties involved. In this study, the flapping foil system consists of a rigid NACA0015 section undergoing harmonic flapping motion and a passively actuated elastic flat plate attached to the leading edge of the rigid foil. We have experimentally measured the thrust force generated due to the flapping motion of a rigid foil attached to an elastic plate in a wave flume, and the effects of the elastic plates have been discussed in detail. Furthermore, an empirical formula was introduced to predict the thrust force of a flapping foil based on our experimental results using multiple regression analysis.

An Analysis of the Flow Characteristics and Deformation of a Multileaf Foil Bearing by Using the Fluid/structure Interaction Method (유동/구조 연성해석기법을 이용한 Foil Bearing의 변형 및 유동 특성 해석)

  • Kim Y.;Hur N.
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.607-610
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    • 2002
  • As machines become smaller and faster multileaf foil bearings are used to overcome the problems with heat, friction and wear Systems with foil bearings do not need a separate system for lubrication. These bearings are self acting and are therefore green systems. Until now, there have been many studies on the structural and dynamical performances. Therefore the object of the present study is to predict the flow and structural characteristics by using the Fluid/structure interaction method. The increase in RPM led to the increase in pressure, temperature difference, maximum velocity, Mach number, shear stress and torque. In the case of 90,000 RPM effects such as choking led to a non-lineararity in the system. Also the effect of eccentricity ratio was observed and showed that eccentricity increased the maximum pressure and the density difference while decreasing the shear stress and torque.

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Effect of Mo metal foil shielding on infrared transmission of spark plasma sintered ZnS ceramics

  • Wook Ki Jung;Ji-won Hong;Doo Hyun Choi
    • Journal of Ceramic Processing Research
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    • v.22 no.1
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    • pp.86-90
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    • 2021
  • Fabrication of infrared (IR) transparent ZnS ceramics by spark plasma sintering (SPS) suffers from carbon contamination due to the graphite mold in the SPS system. In the present work, we consolidated transparent ZnS ceramics by SPS using Mo metal foil to prevent the generation of carbonate and/or carbon impurities in the sintered product. The effect of Mo foil on carbon contamination and IR transmittance was investigated. The Fourier transform infrared spectroscopy (FTIR) results revealed that the C-O absorption peak was significantly reduced, however, sulfur vacancies were generated, thus, deteriorating the overall transmittance. The sulfur vacancies were eliminated by post-annealing the specimen in a nitrogen atmosphere, whereby the overall IR transmittance was partially recovered. The results indicate that metal foil wrapping of green bodies could be potentially applicable for the fabrication of carbon contamination-free ZnS ceramics via SPS system.

The Dynamic Performance Analysis of Foil Journal Bearings Considering Coulomb Friction: Rotating Unbalance Response (마찰을 고려한 포일저널베어링의 동특성해석: 회전불균형 응답)

  • Kim, Kyung-Woong;Lee, Dong-Hyun;Kim, Young-Cheol
    • Tribology and Lubricants
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    • v.23 no.5
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    • pp.219-227
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    • 2007
  • The dynamic performance of air foil bearings relies on a coupling between a thin air film and an elastic foil structure. A number of successful analytical techniques to predict dynamic performance have been developed. However, the evaluation of its dynamic characteristic is still not enough because of the mechanical complexity of the foil structure and strong nonlinear behavior of friction force. This work presents a nonlinear transient analysis method to predict dynamic performance of foil bearings. In this method, time dependent Reynolds equation is used to calculate pressure distribution and a finite element method is used to model the bump foil structure. The analysis is treated with a direct implicit integration technique that can handle nonlinear problems and the stick-slip algorithm is used to consider friction force. Using this method the response to the mass unbalance excitation is investigated for various design parameters and operating conditions. The results of analysis show that foil bearing is very effective on the restriction of vibration at the resonance frequency compared to the rigid surface bearings and the effectiveness depends on the operating conditions, static load and a amount of mass unbalance. In addition, there exist optimum values of friction coefficient, bump foil stiffness and number of circumferential slit with regards to minimizing dynamic response at the resonance frequency. These optimum values are system dependent.

Evaluation of the Changes in Local Paper Structure and Paper Properties Depending on the Forming Elements Types (탈수소자에 의한 종이 미세구조 및 물성 변화 평가)

  • Sung, Yong-Joo;Keller, D. Steven
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.41 no.1
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    • pp.17-23
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    • 2009
  • The influence of different forming elements on the local paper structure and the related paper properties was investigated in this study. Specifically, a conventional papermaking foil system and a velocity induced drainage (VID) system were compared. The study involved the analysis of the product samples obtained from the commercial machine trials. The paper samples produced with VID forming systems showed better formation. The deterministic patter in the local structural profile map of the Foil samples indicated the structure of foil samples was more supple after forming process and then easier to be marked by various fabrics such as wet pressing fabric. The higher bulk was observed in the VID samples, which resulted in higher scattering coefficient, lower ZDT strength, and higher bending stiffness.