• Title/Summary/Keyword: foaming process

Search Result 192, Processing Time 0.029 seconds

Effect of Talc on cell density in foam processing with CO2 (Talc 함유량이 초미세 발포 셀-밀도에 미치는 영향)

  • 이보형;차성운
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2003.06a
    • /
    • pp.1406-1409
    • /
    • 2003
  • There is a great demand for reducing the amount of material used in mass-produced plastics parts, for material cost constitutes a large percentage of the total cost of 60%. It may be noted that the price of plastics is directly rotated to the price of petroleum. Material reduction therefore decreases the amount of oil needed for the manufacture of plastics and thus help conserve this natural resource. Therefore microcellular foaming process(MCPs) was studied for solving this problems alternatively in 1980's at M.I.T Until now in MCPs carbon dioxide gas was mainly used for microcellular foaming. Besides, Talc was used for reducing the price of plastics. Consequently, we must certificate using the Talc in MCPs according to contents of the Talc.

  • PDF

A Study on the Styrofoaming Method by UHF Heating (초고주파 가열을 이용한 스티로폼 제조기술 연구)

  • Han Doo Hee
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.6 no.1
    • /
    • pp.94-103
    • /
    • 2005
  • The low foamed high strengthen styrofoam samples made by dielectric heating are discussed. We used the oscillator which have the frequency of 13.6 MHz and the power of 7 kW. 3 times expanded beads by steaming method were used in our foam-molding test. Internal fusion properties and density of internal structure were improved by dielectric foaming process. At the temperature of $105-110^{\circ}C$, the internal fusion property was maximally improved.

  • PDF

Effects of Combination Treatments of Nisin and High-intensity Ultrasound with High Pressure on the Functional Properties of Liquid Whole Egg

  • Lee, Dong-Un
    • Food Science and Biotechnology
    • /
    • v.18 no.6
    • /
    • pp.1511-1514
    • /
    • 2009
  • Liquid whole egg (LWE) was subjected to high hydrostatic pressure (HHP), a consecutive combination of nisin and HHP (nisin-HHP), or a consecutive combination of ultrasound and HHP (ultrasound-HHP), and functional properties of processed LWE were compared to those of raw LWE. Little changes in foaming and emulsifying properties were observed by the application of HHP alone and the combined process of nisin and HHP. In contrast, ultrasound-HHP combination resulted in significant changes in color, foaming, and emulsifying properties. The maintenance of functional properties after HHP treatment agreed with expectation, because the HHP processing condition had been selected where minimal rheological changes had occurred.

A study for PP resin High magnification MCPs Extrusion foaming (MCPs 압출 공법을 이용한 PP 수지의 고배율 압출 발포 연구)

  • Hyun C.H.;Cha S.W.;Kim H.B.
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2005.10a
    • /
    • pp.1046-1050
    • /
    • 2005
  • Micro Cellular Plastics create a sensation at polymer industrial for lowering product cost & overcoming a lowering of mechanical intensity. There Is much development from injection molding pans but Extrusion parts is slow. This research is MCPs Extrusion parts, It is basis experiment for Process to make beads that is basis raw material of Package used most by shock mitigative of industry.

  • PDF

A Case of Workers' Exposure Reductions for Chemicals in a Polyurethane Pad Process through the Substitution of Raw Materials (폴리우레탄 패드 공정에서의 원료물질 대체에 따른 근로자 노출저감 사례)

  • Jang, Jae-Kil;Park, Hyunhee
    • Journal of Korean Society of Occupational and Environmental Hygiene
    • /
    • v.24 no.3
    • /
    • pp.281-292
    • /
    • 2014
  • Objectives: The aim of this case study is to verify the chemical exposure reductions for various chemicals by substituting the ingredients of raw materials in a polyurethane(PU) foaming industry. The PU foaming process was making various passenger car seats from chemicals such as toluene diisocinate(TDI), methylene bisphenyl isocyanate(MDI) and polyols. Methods: Basic process data and workers' health effects could be gathered by interviewing managers and reviewing previous exposure monitoring data. Amine, aldehyde and isocyanate chemicals were analyzed following the NIOSH-NMAM. Area sampling methods rather than personal sampling were introduced for this field investigation. Results: Two amines, triethylene diamine(TEDA) and N,N,N',N'-Tetramethyl-1,6- hexanediamine(TMHDA) were identified in raw polyol, cured PU foam and air. The average concentrations of TEDA and TMHDA showd less than 1 ppm by area sampling; however, that caused halovision among workers in PU-PAD process. Aldehydes and isocyanates were detected in the air while the concentrations were relatively low compare to occupational exposure limits. Successful raw material substitution from nonreactive amine to reactive amine could reduces air-borne amine and aldehyde levels by about 70%. Halovision had been disappeared successfully in the process. Conclusions: Several amines caused halovision among workers in PU-PAD process, especially during summer season in spite of relatively low levels. Combination of reactive amines into urethane foam could reduced vapor generation into air, which resulted in the elimination of eye troubles in the process.

Effects of Viscosity Control by Induction Heating on Micro Cell in Forming Process of Foamed Aluminum (알루미늄 발포재의 성형공정에서 유도가열 법에 의한 점도 제어가 미세 기공에 미치는 영향)

  • Jeon, Yong-Pil;Kang, Chung-Gil
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.19 no.6
    • /
    • pp.136-144
    • /
    • 2002
  • Melting method has long been considered difficult to realize because of problems such as the low foamability of molten metal, the varying size of cellular structures and solidification shrinkage. The parameters to solve the problem in electric furnace were stirring temperature, stirring velocity, heating velocity and foaming temperature It is important to consider the effects of induction heating, because it brings about the inner flow by the temperature gradient. Aspect ratio also depends on the induction heating. Mechanical properties are dependent on cell sizes and aspect rations. Therefore, this paper presents the effects of these parameters on the cell sizes. For the sake of this, combined stirring process was used to fabricate aluminum foam materials by the above mentioned parameters. Image analysis was performed to calculate the cell sizes, distributions, and aspect ratioes at the cross section of feared aluminum in the direction of height.

Weight Change of Microcellular Plastics by Using nitrogen Gas (질소 가스를 이용한 초미세 발포 고분자 재료의 무게변화)

  • Jeing, Dae-Jin;Cha, Sung-Woon;Yoon, Jae-Dong
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.17 no.9
    • /
    • pp.196-201
    • /
    • 2000
  • There is a great demand for reducing the amount of material used in mass-produced plastics parts for material cost constitutes a large percentage of the total cost of a product up to 75% It may be noted that the price of plastics is directly related to the price of petroleum. Material reduction therefore decreases the amount of oil needed for the manufacture of plastics and thus help conserve this natural resource. Therefore microcellular foaming process(MCPs) was studied for solving this problems alternatively in 1980's at M. I. T. Until now in microcellular plastics processes carbon dioxide gas was mainly used for microcellular foaming Because carbon dioxide has more solubility than any other gases such as nitrogen gas or helium gas. The purpose of the this research is measurement of changing of the microcellular plastics' weight by using nitrogen gas in injection molding an comparing weight reduction of microcellular foamed plastics for using carbon dioxide gas with nitrogen gas.

  • PDF