• 폴리머
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• 제38권4호
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• pp.441-448
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• 2014

멜라민포스페이트(MP)가 분산된 폴리우레탄폼 복합체(MP-PUF)를 만들고, MP-PUF의 모폴로지, 독립기포율, 열전도율, 열분해온도 등을 분석하였다. MP-PUF는 MP가 분산된 폴리아디페이트디올(f=2), 폴리에테르-폴리올(f=4.6)과 PMDI(f=2.5)를 원료로 사용하고 발포제로 $H_2O$ 양을 변화시키며 제조하였다. 폴리우레탄폼의 MP 함량은 $1.43{\pm}0.30wt%$로 고정하였다. $H_2O$의 양이 증가할수록 순수한 폴리우레탄폼(PUF)의 열전도율은 낮아지고 MP-PUF의 열전도율은 커졌다. PUF와 MP-PUF의 열안정성은 $H_2O$ 양이 5 php에서 최대가 되었다가 그 이상에서는 낮아졌다. 특히, MP-PUF는 발포과정에 생성된 우레아기와 MP의 영향으로 열안정성이 크게 향상되어 MP-PUF의 잔량이 50%가 되는 온도가 $370{\sim}450^{\circ}C$, 잔량이 30%가 되는 온도는 $700^{\circ}C$ 이상으로 PUF에 비하여 각각 25, $70^{\circ}C$ 이상 높아졌다.

• 자원리싸이클링
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• 제15권2호
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• pp.18-23
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• 2006

일관제철소 제강공정의 전로 조업시 발생하는 슬래그 폼은 전로 외부로 슬래그가 용출되는 현상으로써 용강의 실수율 저하와 설비이상을 초래할 수 있다. 이러한 슬래그 폼을 억제시킬 수 있는 다양한 진정제가 사용중에 있는데, 본 보고에서는 제지산업에서 발생하는 폐기물인 제지슬러지를 이용하여 슬래그 폼 진정제를 제조하였고 그 효과를 확인하였다. $CaO-SiO_2-FeO$계 슬래그 물성이 폼 발생에 미치는 영향을 모사 실험을 통해 관찰한 결과, 슬래그 염기도 및 슬래그중(FeO)농도가 증가할수록 슬래그 표면장력 증가와 슬래그중($SiO_2$) 활량의 저하로 인해 폼 지수(${\Sigma}$)는 감소하였다. 알루미늄 드로스, 코크스, 쌀겨 및 제지슬러지 등 4가지 종류의 슬래그 진정제를 실제 공정에 적용하여 슬래그 폼 진정효과를 관찰한 결과, 알루미늄 드로스가 슬래그 폼 진정효과가 가장 우수하였고 제지슬러지를 이용해 제조한 진정제도 우수한 효과를 나타내었다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2001년도 추계학술대회 논문집
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• pp.190-194
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• 2001

The integration of rapid prototyping and tooling has the potential for the rapid net shape manufacturing of three-dimensional parts with geometrical complexity. In this study, a new rapid prototyping process, transfer type of Variable Lamination Manufacturing (VLM-ST), was proposed to manufacture net shape of 3-D prototypes. In order to examine the efficiency and applicability of the proposed process, various 3-D parts, such as a world-cup logo, and extruded cross and a knob shape, were fabricated on the apparatus. In addition, the new rapid tooling process, which is a triple reverse process, was proposed to manufacture of 3-D functional part using VLM-ST prototypes and the plastic part of the knob shape was produced by the new rapid tooling process.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.536-539
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• 2002

The reverse engineering (RE) technology can quickly generate 3D point cloud data of an object by capturing the surface of a model using a 3D scanner. In the rapid prototyping (RP) technology, prototypes are rapidly produced from 3D CAD models in a layer-by-layer additive basis. In this paper, a physical human head shape is duplicated using a new RP process, the Transfer-type Variable Lamination Manufacturing process using expandable polystyrene foam sheet (VLM-ST), after the point cloud data of a human head shape measured from 3D SNX scanner are converted to STL file. From the duplicated human head shape, it has been shown that the VLM-ST process in connection with the 3D scanner is a fast and efficient process in that shapes with free surface, such as the human head shape, can be duplicated with ease. Considering the measurement time and the shape duplication time, the use of 3D SNX scanner and the VLM-ST process is expected to reduce the lead-time fur the development of new products in comparison with the other existing RE-RP connected manufacturing systems.

• 소성∙가공
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• 제11권4호
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• pp.323-331
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• 2002

The combination of rapid prototyping(RP) and rapid tooling(RT) has a potential for rapid manufacturing of three-dimensional parts. In the present study, a new RP system transfer type Variable Lamination Manufacturing using Expandable Polystyrene Foam (VLM-ST), is proposed to fabricate net shapes of three-dimensional prototypes. Various three-dimensional parts, such as a knob shape and a human head shape, are manufactured by the VLM-ST apparatus. In addition, a new rapid tooling technology, which utilizes a room temperature vulcanizing (RTV) molding technique and a triple reverse process technique, is proposed to manufacture net shapes of three-dimensional plastic parts using the prototypes of VLM-ST. A plastic part of the knob shape is produced by the proposed RT technology. The combination of the proposed RP and RT enables the manufacture of a plastic knob within two days.

• 한국정밀공학회지
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• 제17권3호
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• pp.108-113
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• 2000

An important process for making a new class of polymeric material is called microcellular plastics invented at the Massachusetts Institute of Technology. Many researches for microcellular plastics have been done in various ways and fields. But a research for the polymer which has previous history has not been tried yet. In this paper, weight gain of $CO_2$ was measured in a polymer matrix which had previous history and no history. In each case, experimental data for solubility and diffusivity was shown. A model for $CO_2$ solution process in molecular range was made. The conclusion of this paper is that the previous history has an effect on diffusivity but not solubility and the previous history made by $CO_2$ in supercritical state makes diffusivity of $CO_2$ larger.

• Nuclear Engineering and Technology
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• 제15권2호
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• pp.149-153
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• 1983

흡착 기포 분리에 의하여 수용액으로부터 아연(II)을 회수하는 방법에 관하여 연구하였다. 그리고 흡착 기포 분리에서 용매부선 과정과 거품 분별 과정에 채용되었고 이들 분리 과정에서 카프르산을 아연의 회수 물질로 사용하였다. 이온 강도 및 수소이온의 농도가 분리 과정의 효율에 어떤 영향을 미치는지를 기술하였으며, 추출제로 벤젠에 녹은 카프르산을 이용한 용매 추출과정과도 상호 비교하였다.

• 한국CDE학회논문집
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• 제7권3호
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• pp.148-156
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• 2002

Most Rapid Prototyping (RP) processes adopt a solid Computer Aided Design (CAD) model, which will be sliced into thin layers of constant thickness in the building direction. Each cross-sectional layer is successively deposited and, simultaneously, bonded onto the previous layer; and eventually the stacked layers from a physical part of the model. A new RP process, the transfer-type Variable Lamination Manufacturing process using expandable polystyrene foam sheet (VLM-ST), has been developed to reduce building time and to improve the surface finish of parts with the thick layers and a sloping surface. This paper describes the generation of Unit Shape Layer (USL), the cutting path data of the linen. hotwire cutter for the VLM-ST process. USL is a three-dimensional layer with a thickness of more than 1 mm and a side slope, and it is the basic unit of cutting and building in the VLM-ST process. USL includes data such as layer thickness, positional coordinates, side angles of each layer, hotwire cutting speed, the heat input to the hotwire, and reference shape. The procedure of generating USL is as follows: (1)Generation of the mid-slice from the CAD model, (2)Conversion of the mid-slice into a simply connected domain, (3)Generation to the reference shape for the mid-slice, (4)Calculation of the rotation angle of the hotwire of the cutting system.

• 한국환경보건학회지
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• 제19권4호
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• pp.38-43
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• 1993

The characteristics of food wastewater treatment in an anaerobic packed bed reactor (APBR) with polyurethane as a packing material and sludge bed reactor (ASBR) was studied. The reactor of 9cm-ID, 150cm-height was fed in a continuous mode from bottom of reactor. For the purpose of constant temperature of reactor, water jacket was installed. The used packing materials was polyurethane sponge foam. Methane which was produced by decomposed organics collected at the top of the reactor for using as a fuel. The substrates used were synthetic, mixed and food wastewater. For the acclimatization of microorganisms, mixed wastewater was used. The major analyses were gas production, COD, pH and volatile acids. Based upon the completed works, the results are as follows: When food wastewater was fed the quantity of produced gas was less than that of synthetic wastewater, but food process saw higher methane content than synthetic process. As well as COD removal efficiency of food process reached at about 85%. In aspect of effluent volatile acid, food process showed low concentration of below 500 mg/l, therefore anaerobic reaction stabled. Conclusively food wastewater used can be digested by anaerobic treatment, especially anaerobic packed bed reactor showed 82% of COD removal, 75% of methane content, 10 l of gas production, and anaerobic sludge bed reactor did 79% of COD removal, 75% of methane content, 81 of gas production at 4 kgCOD/m$^3$day, 36$\circ$C.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.50-53
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• 2003

Most companies use technologies such as stereolithography, selective laser sintering, and fused deposition modeling to make parts for such small consumer products as telephones, heads, and shoes. The largest part that the existing RP systems can make is only 600 mm in length. Because most RP systems build parts by depositing, solidifying, or sintering material point-by-point, making larger objects takes a long time. and in many cases, large objects won't fit the build size. A new effective thick-layered RP process. Transfer type Variable Lamination Manufacturing using expandable polystyrene foam (VLM-ST) has been developed with thick layers and sloped surfaces. In this paper, a scaledown model of F16 Fighter with the length of 800 mm is rapidly fabricated using the VLM-ST process. In order to build a CAD model of F16 larger than 600 mm in length, the approach in VLM-ST is to build larger parts in multiple sub-parts and then glue them together. The fabricated result shows that the VLM-ST process employing thick layers and sloped surfaces is adequate for creating the real-sized large objects in the diverse fields such as automobiles, electric home appliances, electronics. and etc.