• Title/Summary/Keyword: fly ash-binder ratio

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Effect of fly ash and metakaolin on the properties of fiber-reinforced cementitious composites: A factorial design approach

  • Sonebi, Mohammed;Abdalqader, Ahmed;Fayyad, Tahreer;Amaziane, Sofiane;El-Khatib, Jamal
    • Computers and Concrete
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    • v.29 no.5
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    • pp.347-360
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    • 2022
  • Fiber-reinforced cementitious composites (FRCC) have emerged as a response to the calls for strong, ductile and sustainable concrete mixes. FRCC has shown outstanding mechanical properties and ductility where special fibres are used in the mixes to give it the strength and the ability to exhibit strain hardening. With the possibility of designing the FRCC mixes to include sustainable constituents and by-products materials such as fly ash, FRCC started to emerge as a green alternative as well. To be able to design mixes that achieve these conflicting properties in concrete, there is a need to understand the composition effect on FRCC and optimize these compositions. Therefore, this paper aims to investigate the influence of FRCC compositions on the properties of fresh and hardened of FRCC and then to optimize these mix compositions using factorial design approach. Three factors, water-to-binder ratio (w/b), mineral admixtures (total of fly ash and metakaolin by cement content (MAR)), and metakaolin content (MK), were investigated to determine their effects on the properties of fresh and hardened FRCC. The results show the importance of combining both FA and MK in obtaining a satisfactory fresh and mechanical properties of FRCC. Models were suggested to elucidate the role of the studied factors and a method for optimization was proposed.

Properties of Compressive Strength after Accelerated Carbonation of Non-Sintered Cement Mortar Using Blast Furnace Slag and Fly Ash (고로슬래그 미분말과 플라이애시를 사용한 비소성 시멘트 모르타르의 촉진 탄산화에 따른 압축 강도 특성)

  • Ryu, Ji-Su;Na, Hyeong-Won;Hyung, Won-Gil
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.297-298
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    • 2023
  • In the concrete industry, efforts are being made to reduce CO2 emissions, and technologies that collect, store, and utilize CO2 have recently been studied. This study analyzed the change in compressive strength after the accelerated carbonation test of Non-Sintered Cement(NSC) mortar. Type C Fly Ash and Type F Fly Ash were mixed in a 1:1 ratio and then mixed with Blast Furnace Slag fine powder to produce NSC. The mortar produced was cured underwater until the target age. In addition, an accelerated carbonation test was conducted under the condition of a concentration of 5 (±1.0%) of CO2 gas for 14 days. The mortar compressive strength was measured before and after 14 days of accelerated carbonation test based on the 7th and 28th days of age. As a result of the experiment, the compressive strength was improved in all binder. In general, the compressive strength of NSC mortar subjected to the accelerated carbonation test was similar to that of Ordinary Portland Cement(OPC) mortar not subjected to the accelerated carbonation test.

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Manufacture of Ultra High Strength Concrete using Industrial by-products (산업부산물을 활용한 초고강도콘크리트의 제조)

  • Moon, Han-Young;Kim, Byoung-Kwon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.5 no.3
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    • pp.153-162
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    • 2001
  • This paper presents the fundamental study on rational manufacture of Ultra High Strength(VHS) concrete using industrial by-products as like silica fume, slag and fly ash. In this study, we had tested various mixing cases to manufacture the UHS concrete(target compressive strength : over $1,000kgf/cm^2$) which is easily workable (target slump flow : $60{\pm}10cm$). The main variables are studied: 1) to find the optimum replacement ratio of mineral admixture. 2) to find a rational water-binder ratio and a proper binder content. 3) to find the method for reduction of slump loss. From the test results, it is concluded that the rational mix design can be made by using 40% slag, 10% silica fume. We found that compressive strength of UHS concrete increases according to decreasing W/B ratio but in W/B ratio 18~20%, the difference is vague and the compressive strength does not necessarily increase according to increasing binder content over 700kg.

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Rheological Properties of Cement Paste Blended Blast Furnace Slag or Fly Ash Powder (고로슬래그 및 플라이 애시 분말을 혼합한 시멘트 페이스트의 유동특성)

  • Song, Jong-Taek;Park, Hyo-Sang;Byun, Seung-Ho;Yoo, Dong-Woo
    • Journal of the Korean Ceramic Society
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    • v.45 no.6
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    • pp.336-344
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    • 2008
  • Rheological properties of cement pastes containing blast furnace slag (BFS: 3,900, $7,910\;cm^2/g$) or fly ash powder (FA: 4,120, $8,100\;cm^2/g$) according to the ratio of water/binder (W/B) and the dosage of polycarboxylate type superplasticizer (PC) were investigated by a mini slump and a coaxial cylinder viscometer. In this experiment, the ratio of replacing OPC with BFS or FA was 30 wt%, the W/B was from 30 to 70 wt%. As a result, the fluidity of cement paste containing BFS or FA was improved with increasing W/B and the dosage of PC. BFS or FA replaced cement paste with W/B 70% and PC 0.3% showed the highest fluidity. The segregation range of cement paste was occurred below $10\;d/cm^2$ of the yield stress and below 50 cPs of the plastic viscosity by the coaxial cylinder viscometer. And also it was formed that the plastic viscosity and the yield stress of FA replaced cement paste were higher than them of BFS replaced cement paste.

Evaluation of Chloride Diffusion Characteristics in Concrete with Fly Ash Cured for 2 Years (2년 양생된 Fly Ash 콘크리트의 염화물 확산 특성 평가)

  • Yoon, Yong-Sik;Hwang, Sang-Hyeon;Kwon, Seung-Jun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.1
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    • pp.8-15
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    • 2019
  • When RC(Reinforced Concrete) structures are exposed to harsh environment, deterioration phenomenon occurs, and the corrosion in rebar due to chloride intrusion is known as representative deterioration, so called chloride attack. In this paper, chloride resistance performance of 2 years aged concrete is evaluated considering 3 levels of water to binder ratio(0.37, 0.42, and 0.47) and 2 levels of substitution ratio of fly ash(0% and 30%). Accelerated chloride diffusion coefficient tests referred to Tang's method, total passed charge tests referred to ASTM C 1202, and compressive strength tests referred to KS F 2405 are performed. With adaptation of the previous test results and the results from this study, time-dependent chloride diffusion characteristics are analyzed for each concrete. The FA(Fly Ash) concrete has higher chloride resistance performance than OPC(Ordinary Portland Cement) concrete. According to the evaluation standard of ASTM C 1202, the FA concrete has "Moderate" grade after 49 days while OPC concrete does "Moderate" grade after 365 days. As the results of time-parameter for chloride diffusion, OPC concrete and FA concrete show the decreasing behavior of time-parameters with increasing water to binder ratio. Also, FA concrete has 1.57~2.74 times of time-parameter than OPC concrete. That's cause is thought that the time-parameter indicates the gradient of decreasing of diffusion coefficient. FA concrete has higher time-parameters than OPC concrete by pozzolanic reaction of FA.

An Experimental Study on Effect of Water-to-Binder Ratio and Admixture on Autogenous Shrinkage of Ultra High Strength Concrete (W/B와 혼화재 치환율이 초고강도 콘크리트의 자기수축에 미치는 영향에 관한 실험적 연구)

  • Kim, Tae-Hoon;Kim, Ji-Won;Sohn, Yu-Shin;Yoon, Young-Soo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.13-16
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    • 2006
  • This paper investigates the shrinkage behavior of Ultra High Strength(UHSC) having three water-to-cementitious material ratio, 0.20, 0.16, 0.12. All of mixtures have same design compressive strength. Free shrinkage test for autogenous and drying shrinkage using $100{\times}100{\times}400$ prismatic specimen was conducted. On all mixture, Effects of fly ash and blast-furnace slag on each shrinkage test results were also investigated. The largest portion of autogenous shrinkage was observed in UHSC12 (w/b=0.12) and the measured strain was as high as 80% of the total drying shrinkage strain. The autogenous shrinkage of UHSC decreased as the amount of fly ash increased as demonstrated in the literature. However, the results of the effect of blast-furnace slag on autogenous shrinkage were somewhat different from previous researches.

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Prediction of residual compressive strength of fly ash based concrete exposed to high temperature using GEP

  • Tran M. Tung;Duc-Hien Le;Olusola E. Babalola
    • Computers and Concrete
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    • v.31 no.2
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    • pp.111-121
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    • 2023
  • The influence of material composition such as aggregate types, addition of supplementary cementitious materials as well as exposed temperature levels have significant impacts on concrete residual mechanical strength properties when exposed to elevated temperature. This study is based on data obtained from literature for fly ash blended concrete produced with natural and recycled concrete aggregates to efficiently develop prediction models for estimating its residual compressive strength after exposure to high temperatures. To achieve this, an extensive database that contains different mix proportions of fly ash blended concrete was gathered from published articles. The specific design variables considered were percentage replacement level of Recycled Concrete Aggregate (RCA) in the mix, fly ash content (FA), Water to Binder Ratio (W/B), and exposed Temperature level. Thereafter, a simplified mathematical equation for the prediction of concrete's residual compressive strength using Gene Expression Programming (GEP) was developed. The relative importance of each variable on the model outputs was also determined through global sensitivity analysis. The GEP model performance was validated using different statistical fitness formulas including R2, MSE, RMSE, RAE, and MAE in which high R2 values above 0.9 are obtained in both the training and validation phase. The low measured errors (e.g., mean square error and mean absolute error are in the range of 0.0160 - 0.0327 and 0.0912 - 0.1281 MPa, respectively) in the developed model also indicate high efficiency and accuracy of the model in predicting the residual compressive strength of fly ash blended concrete exposed to elevated temperatures.

An Experimental Study on the Characteristics of Admixtures for Concrete (콘크리트용 혼화재의 특성에 관한 실험적 연구)

  • 이준구;윤상대;최광선;김명원
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.10a
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    • pp.140-147
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    • 1996
  • This study was performed to investigate the characteristics of workability and strength of the concrete containing admixtures such as silica fume, fly ash, blast furnace slag, and rice husk ash. For this purpose, the workability and the strength of the concrete containing each admixture were tested and analyzed according to the unit weight of binder and the replacement ratio of each admixture.

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Evaluation of protective coatings for geopolymer mortar under aggressive environment

  • Rathinam, Kumutha;Kanagarajan, Vijai;Banu, Sara
    • Advances in materials Research
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    • v.9 no.3
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    • pp.219-231
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    • 2020
  • The aim of this study is to investigate the durability of fly ash based geopolymer mortar with and without protective coatings in aggressive chemical environments. The source materials for geopolymer are Fly ash and Ground Granulated Blast furnace Slag (GGBS) and they are considered in the combination of 80% & 20% respectively. Two Molarities of NaOH solution were considered such as 8M and 10M. The ratio of binder to sand and Sodium silicate to Sodium hydroxide solution (Na2SiO3/NaOH) are taken as 1:2 and 2 respectively. The alkaline liquid to binder ratio is 0.4. Compressive strength tests were conducted at various ages of the mortar specimens. In order to evaluate the performance of coatings on geopolymer mortar under aggressive chemical environment, the mortar specimens were coated with two different types of coatings such as epoxy and Acrylic. They were then subjected to different chemical environments by immersing them in 10% standard solutions of each ammonium nitrate, sodium chloride and sulphuric acid. Drop in compressive strength as a result of chemical exposure was considered as a measure of chemical attack and the drop in compressive strength was measured after 30 and 60 days of chemical exposure. The compressive strength results following chemical exposure indicated that the specimens containing the acrylic coating proved to be more resistant to chemical attacks. The control specimen without coating showed a much greater degree of deterioration. Therefore, the application of acrylic coating was invariably much more effective in improving the compressive strength as well as the resistance of mortar against chemical attacks. The results also indicated that among all the aggressive attacks, the sulphate environment has the most adverse effect in terms of lowering the strength.

Properties of the Flowability and Strength of Cementless Alkali-Activated Mortar Using the Mixed Fly Ash and Ground Granulated Blast-Furnace Slag (플라이애쉬와 고로슬래그 미분말의 혼합 사용한 무시멘트 알칼리 활성 모르터의 유동성 및 강도 특성)

  • Koh, Kyung-Taek;Ryu, Gum-Sung;Lee, Jang-Hwa
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.4
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    • pp.114-121
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    • 2010
  • Portland cement production is under critical review due to high amount of CO2 gas released to the atmosphere. Attempts to increase the utilization of a by-products such as fly ash and ground granulated blast-furnace slag to partially replace the cement in concrete are gathering momentum. But most of by-products is currently dumped in landfills, thus creating a threat to the environment. Many researches on alkali-activated concrete that does not need the presence of cement as a binder have been carried out recently. However, most study deal only with alkali-activated ground granulated blast furnace slag or fly ash, as for the combined use of the both, little information is reported. In this study, we investigated the influence of mixture ratio of fly ash/ blast furnace slag tand curing condition on the flowability and compressive strength of mortar in oder to develop cementless alkali-activated concrete. In view of the results, we found out that the mixture ratio of fly ash/blast furnace slag always results to be significant factors. But the influence of curing temperature in the strength development of mortar is lower than the contribution due to other factors. At the age of 28days, the mixture 50% fly ash and 50% ground granulated blast furnace slag activated with 1:1 the mass ratio of 9M NaOH and sodium silicate, develop compressive strength of about 65 MPa under $20^{\circ}C$ curing.

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