• Title/Summary/Keyword: fly ash-binder ratio

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Effects of Sand/Binder Ratios on the Mechanical Properties of Mortars Containing Fly ash and Silica fume

  • Park, Ki-Bong;Lee, Han-Seung
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.777-780
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    • 2005
  • The paper presents details of an investigation into the effect of sand content upon the strength and shrinkage of mortar. This strategy was to produces more durable strength mortar with less cement. Cement mortars containing $20\;wt.\;\%$ Class F fly ash, and/or $6\;wt.\;\%$ silica fume were prepared at a water/binder ratio of 0.45 and sand/binder ratios of 2.0, 2.5, 2.7, and 3.0. The increase in sand/binder ratio caused a decrease in the mortar flow. However, the sand/binder ratio did not affect the strength development. Drying shrinkage decreased with increasing the sand contents.

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An Experimental Study on the Influence of High Fineness Fly Ash and Water-Binder Ratio on Properties of Concrete (콘크리트 특성에 미치는 고분말도 플라이애쉬의 치환율 및 물-결합재비 영향에 관한 실험적 연구)

  • Lee, Sang-Soo;Song, Ha-Young;Lee, Seung-Min
    • Journal of the Korea Concrete Institute
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    • v.21 no.1
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    • pp.29-35
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    • 2009
  • Recently, the press and institute recognized fly ash as it had excellent performance. Its research and applications are on the rise largely as a substitute for cement. On the contrary, it is in a situation that the regulation of high fineness fly ash remains at a low level. As for the fly ash in $3,000{\sim}4,500\;cm^2/g$ class fineness regulated in KS L 5405, it is used by substituting it around the unit weight of cement 20%. Accordingly, the regulation in upper classification is in a situation of being insufficient. Therefore, this study aimed to establish 4000, 6000, and 8000 class of fineness of fly ash and three levels of substitute like 15%, 30%, and 45% in order to analyze the substitute and effect of water-binder ratio for fly ash that affected the properties of ternary system concrete. As a result of experiment by planning water-binder ratio for two levels like 40% and 50%, the more replacement ratio and fineness of fly ash increased in the performance not hardened, the more the fluidity increased. This study has found out that the air content decreased, and that there was setting acceleration and it decreased the heat of hydration. In addition, as for the strength properties in a state of performance hardened concrete, the more the replacement ratio and the ratio of water-binding materials increased, the more it had a tendency of being decreased.

Prediction of strength development of fly ash and silica fume ternary composite concrete using artificial neural network (인공신경망을 이용한 플라이애시 및 실리카 흄 복합 콘크리트의 압축강도 예측)

  • Fan, Wei-Jie;Choi, Young-Ji;Wang, Xiao-Yong
    • Journal of Industrial Technology
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    • v.41 no.1
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    • pp.1-6
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    • 2021
  • Fly ash and silica fume belong to industry by-products that can be used to produce concrete. This study shows the model of a neural network to evaluate the strength development of blended concrete containing fly ash and silica fume. The neural network model has four input parameters, such as fly ash replacement content, silica fume replacement content, water/binder ratio, and ages. Strength is the output variable of neural network. Based on the backpropagation algorithm, the values of elements in the hidden layer of neural network are determined. The number of neurons in the hidden layer is confirmed based on trial calculations. We find (1) neural network can give a reasonable evaluation of the strength development of composite concrete. Neural network can reflect the improvement of strength due to silica fume additions and can consider the reductions of strength as water/binder increases. (2) When the number of neurons in the hidden layer is five, the prediction results show more accuracy than four neurons in the hidden layer. Moreover, five neurons in the hidden layer can reproduce the strength crossover between fly ash concrete and plain concrete. Summarily, the neural network-based model is valuable for design sustainable composite concrete containing silica fume and fly ash.

An Experimental Study on Mechanic properties of Hardened Fly-ash (플라이애쉬 경화체의 역학적 특성에 관한 실험적 연구)

  • Jo, Byung-Wan;Kim, Yeung-Jin;Park, Jong-Bin
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2003.10a
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    • pp.134-138
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    • 2003
  • The purpose of this paper is to recycle the fly ash to the valuable resources and settle environment problems which was caused by the fly ash produced from the thermal power plant. Making the fly ash-cement matrix reused fly ash in large quantities, we looked into minutely the physical properties - the elastic modulus, the compressive strength - to increase the usefulness as the building materials for the structure widely. In this paper, the variables are the water-binder(39, 42, 45%), the fine aggregate ratio(37, 41, 45%). Because the fracture energy is influenced by the strength, it is showed to decrease with the increase of W/B and S/a. Besides, we will be able to know that basic properties of the fly ash-cement matrix are similar to that of concrete. But, it is needed to carry out durability experiment on the drying shrinkage, creep, freezing and thawing test to use structural materials.

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Mechanical Properties of Fly Ash Geopolymer Concrete Incorporating Bamboo Ash (대나무 재를 혼합한 플라이에쉬 지오폴리머 콘크리트의 물리적 특성에 대한연구)

  • Ishak, Shafiq;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.33-34
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    • 2019
  • Malaysia, as a tropical rainforest country, enjoys an abundance of bamboo plant that proliferate throughout the country. The application of geopolymer technology has become a trend and preserve the environment from harm. Fly ash geopolymer concrete has low early strength and requires 24 hours for the concrete to harden. Thus, the presence of calcium and potassium content in bamboo ash could remedy this problem. Besides, there is no research regarding the use of bamboo ash as a binder in geopolymer concrete. Therefore, the presence of bamboo ash could improve the research field with the use of agriculture waste in a building construction. This research aim is to use bamboo ash in the production of fly ash geopolymer concrete. The specimens were casted in $100mm{\times}100mm{\times}100mm$ cubes and sodium based activator were used as the alkaline solutions. The binders are formulated with different binder ratio. All test specimens were cured at ambient temperature ($23^{\circ}C-25^{\circ}C$) and 100% fly ash was chosen as control specimen. To determine the mechanical properties of fly sh geopolymer concrete with the presence of bamboo ash, compressive strength test was conducted. The test results depicted that as the percentage of bamboo ash decreases, compressive strength increases. Also, the addition of 5% of bamboo ash into fly ash geopolymer concrete could improve the early strength in 7 days. The results were proven with the result explained by X-ray fluorescence (XRF) and X-ray diffraction (XRD). Therefore, it can be concluded that the addition of bamboo ash improved the properties of fly ash geopolymer concrete at early ages.

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Phenomenological Model to Re-proportion the Ambient Cured Geopolymer Compressed Blocks

  • Radhakrishna, Radhakrishna;Madhava, Tirupati Venu;Manjunath, G.S.;Venugopal, K.
    • International Journal of Concrete Structures and Materials
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    • v.7 no.3
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    • pp.193-202
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    • 2013
  • Geopolymer mortar compressed blocks were prepared using fly ash, ground granulated blast furnace slag, silica fume and metakaolin as binders and sand/quarry dust/pond ash as fine aggregate. Alkaline solution was used to activate the source materials for synthesizing the geopolymer mortar. Fresh mortar was used to obtain the compressed blocks. The strength development with reference to different parameters was studied. The different parameters considered were fineness of fly ash, binder components, type of fine aggregate, molarity of alkaline solution, age of specimen, fluid-to-binder ratio, binder-to-aggregate ratio, degree of saturation, etc. The compressed blocks were tested for compression at different ages. It was observed that some of the blocks attained considerable strength within 24 h under ambient conditions. The cardinal aim was to analyze the experimental data generated to formulate a phenomenological model to arrive at the combinations of the ingredients to produce geopolymer blocks to meet the strength development desired at the specified age. The strength data was analyzed within the framework of generalized Abrams' law. It was interesting to note that the law was applicable to the analysis of strength development of partially saturated compressed blocks when the degree of saturation was maintained constant. The validity of phenomenological model was examined with an independent set of experimental data. The blocks can replace the traditional masonry blocks with many advantages.

The Properties of High Flowing and Strength Concrete Utilizing Crushed Sand for CFT Structure (부순모래를 사용한 CFT 구조용 고유동.고강도콘크리트의 물성 변화)

  • Ahn Nam-Shik;Rhim Hong-Chul;Lim Hye-Sun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2006.05a
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    • pp.89-92
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    • 2006
  • To investigate the properties of high flowing and high strength concrete with crushed sand and fly ash for CFT structure, many batches were performed by a trial-error method. In the experiment W/B was set up three levels as 0.25, 0.30 and 0.35. Also the variables of the experiment were a substitution ratio of fly ash, a blend ratio of crushed sand and the ages of specimens(3, 7, 28 days). The results of this study are summarized as the follows; 1) The effect a substitution ratio of fly ash on the compressive strength was not consistent with age. For twenty-eight day compressive strength, the best result was come out when cement was substituted by 10% of fly ash. 2) The decrease of the water binder ratio, the increase of compressive strength and elastic modulus. Also the relationship is very similar to the case of a normal concrete

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Effect of Curing Temperature on Early Age Strength Development of the Concrete Using Fly Ash (양생온도가 플라이애시를 사용한 콘크리트의 초기강도발현에 미치는 영향)

  • Han, Min-Cheol;Shin, Byung-Chuel
    • Journal of Environmental Science International
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    • v.19 no.1
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    • pp.105-114
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    • 2010
  • The objective of the paper is to experimentally investigate the compressive strength of the concrete incorporating fly ash. Ordinary Portland cement(OPC). Water to binder ratio(W/B) ranging from 30% to 60% and curing temperature ranging from $-10^{\circ}{\sim}65^{\circ}C$ were also adopted for experimental parameters. Fly ash was replaced by 30% of cement contents. According to the results, strength development of concrete contained with fly ash is lower than that of plain concrete in low temperature at early age and maturity. In high curing temperature, the concrete with fly ash has higher strength development than that of low temperature regardless of the elapse of age and maturity. Fly ash can have much effect on the strength development of concrete at the condition of mass concrete, hot weather concreting and the concrete products for the steam curing.

Optimum Mix Proportion of the High Strength and Self Compacting Concrete Used Above-Ground LNG Storage Tank (지상식 LNG 저장탱크용 고강도 자기충전 콘크리트의 최적배합에 관한 연구)

  • Kwon, Yeong-Ho
    • Journal of the Korea Concrete Institute
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    • v.23 no.1
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    • pp.99-107
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    • 2011
  • This study is to performed to find the optimum mix proportion of the high strength and self compacting concrete for the above-ground LNG storage tank construction and field application. If LNG storage tank wall thicknesscan be reduced, the construction cost and quality can be improved by using self-compacting high strength concrete with compressive strength 60~80 MPa. For this purpose, low heat cement (Type IV) and class F fly ash are used in concrete mix to control hydration heat, flowability, and viscosity. Mix design variables of unit water, fly ash replacement ratio, water-binder ratio, and fine aggregate ratio are selected and tested for material properties and manufacturing cost of the concrete. Also, fly ash replacement ratio is considered using confined water ratio test. The test results showed that the optimum mix proportion of the self-compacting high strength concrete characteristics are as follows. 1) In case of the concrete with specified compressive strength of 60 MPa, the optimum mix proportion is fly ash replacement ratio of 20% and water- binder ratio of 27~30%. 2) In case of the concrete with the strength of 80 MPa, the optimum mix proportion is fly ash replacement ratio of 10% and water-binder ratio 25%. But unit water and fine aggregate ratio are 165 $kg/m^3$ and $51{\pm}2%$, respectively, regardless of the traget concrete compressive strength range. Also, test results showed that concrete manufacturing cost of 60 MPa and 80 MPa concrete require additional costs of 14~22% and 33%, respectively, compared to the manufacturing cost of 40 MPa concrete. Therefore, application of the self-compacting high strength concrete has proven to be economical in the perspective of the material cost, quality control, and site management.

Rheology Properties of the Super Flowing Concrete according to Binders (분체종류에 따른 초유동 콘크리트의 레오로지 특성에 관한 연구)

  • 박칠림;안재현;권영호;이상수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04a
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    • pp.3-8
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    • 1998
  • This research is to examine the relationships between viscosity and fluidity according to binders in the super flowing concrete. And this research is described with respect to rheology concept, confined water ratio($\beta_p$) of binders in paste and mortar, also investigated experimentally the relationships between the relative flowing ratio ($\Gamma_m$) and the funneling velocity ratio($R_m$) on the mortar state according to the water binder ratio(W/B) and the dosage of the superplasticizer. From the confined water ratio tests, it is found that $\beta_p$ of the class C fly ash is higher than that of the class F fly and limestone in paste and mortar, therefore class F fly ash and limestone and super flowing concrete. The result of test, the optimum mix condition to the compactibility if satisfied when the replacement ratio is 30% and $K_p$ is 0.8 for the case of fly ash and limestone.

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