• Title/Summary/Keyword: flow sheet

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SERRATION MECHANISM OF AA5182/POLYPROPYLENE/AA5182 SANDWICH SHEETS

  • Kim, K.J.
    • International Journal of Automotive Technology
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    • 제7권4호
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    • pp.485-492
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    • 2006
  • The AA5182/polypropylene/AA5182(AA/PP/AA) sandwich sheets have been developed for application to automotive body panels in future lightweight vehicles with significant weight reduction. It has been reported that the AA5182 aluminum sheet shows $L\"{u}ders$ band because of dissolved Mg atoms that cause fabrication process problem, especially surface roughness. The examination of serration behavior has been made after the tensile deformation of the AA/PP/AA sandwich sheets as well as that of the AA5182 aluminum skins at room and elevated temperatures. All sandwich sheets and the AA5182 aluminum skin showed serration behavior on their flow curves. However, the magnitude of serration was significantly diminished in the sandwich sheet with high volume fraction of the polypropylene core. According to the results of the analysis of the surface roughness following the tensile test, $L\"{u}ders$ band depth of the sandwich sheet evidently showed lower than that of the AA5182 aluminum skin. The strain rate sensitivity, m-value, of the AA5182 aluminum skin was -0.006. By attaching these skins to the polypropylene core, which has relatively large positive value of 0.050, m-value of the sandwich sheets changed to the positive value. The serration mechanism of the sandwich sheets was quantitatively investigated in the point of the effect on polypropylene thickness variation, that on the strain rate sensitivity and that on the localized stress state.

강소성 유한요소법을 이용한 자동차 판넬 성형공정의 평면 변형해석 (Plane-Strain Analysis of Auto-Body Panel Using the Rigid-Plastic Finite Element Method)

  • 양동열;정완진;송인섭;전기찬;유동진;이정우
    • 대한기계학회논문집
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    • 제15권1호
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    • pp.169-178
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    • 1991
  • 본 연구에서는 평면 변형률 강소성 유한요소법을 이용하여 유한요소 수식화를 유도하고 금형이 해석저인 함수로 묘사되는 드로잉 공정을 해석하고, 금형이 해석적인 함수로 묘사되지 않는 실제적인 자동차 성형품의 드로잉 공정을 해석하여 기존의 결과 와 비교하여 본 방법의 타당성을 검토하였다.

드로우비드 형상에 따른 박판 성형공정에 미치는 영향에 관한 연구 (The Effect of the Drawbead Shape on the Sheet Metal Forming Process)

  • 정동원;이상제
    • 대한기계학회논문집A
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    • 제24권6호
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    • pp.1624-1632
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    • 2000
  • In the sheet metal forming process, the drawbead is used to control the flow of material during the forming process. The drawbead provides proper restraining force to the material and prevents defe cts such as wrinkling or breakage. For these reasons, many studies for designing the effective drawbead have been conducted. In this paper, the effect of the drawbead shape will be introduced. For the analysis, the numerical method called the static-explicit finite element method was used. The finite element analysis code for this method has been developed and applied to the drawbead process problems. In result, convergence problem and computation time due to large non-linearity in the existing numerical analysis methods were no longer a critical problem. Futhermore, this approach could treat the contact friction problem easily by applying very small time intervals. It is expected that various results from the numerical analysis will give very useful information for the design of tools in sheet metal forming process.

An advanced criterion based on non-AFR for anisotropic sheet metals

  • Moayyedian, Farzad;Kadkhodayan, Mehran
    • Structural Engineering and Mechanics
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    • 제57권6호
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    • pp.1015-1038
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    • 2016
  • In the current research an advanced criterion with non-associated flow rule (non-AFR) for depicting the behavior of anisotropic sheet metals is presented to consider the strength differential effects (SDEs) for these materials. Owing to the fact that Lou et al. (2013) yield function is dependent on structure of an anisotropic material (BCC, FCC and HCP), an advanced yield function with inspiring of Yoon et al. (2014) yield function is proposed which is dependent upon anisotropic structures. Furthermore, to compute Lankford coefficients, a new pressure sensitive plastic potential function which would be dependent to anisotropic structure is presented and coupled with the proposed yield function with employing a non-AFR in a novel criterion which is called here 'dvanced criterion'. Totally eighteen experimental data are required to calibrate the criterion contained of directional tensile and compressive yield stresses for the yield function and directional Lankford coefficients for the plastic potential function. To verify the criterion, three anisotropic sheet metals with different structures are taken as case studies such as Al 2008-T4 (a BCC material), Al 2090-T3 (a FCC material) and AZ31 (a HCP material).

해상 폐기물매립지 경사식 호안에서의 차수시트 설치에 따른 침투거동 분석 (Analysis on Seepage Behavior According to Extended length of HDPE Sheet of Rubble Mound Revetment at Offshore Landfill)

  • 오명학;박해용;권오순
    • 한국지반신소재학회논문집
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    • 제15권3호
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    • pp.39-47
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    • 2016
  • 해상 폐기물매립지에서 내부 침출수의 외부 유출을 방지하기 위하여 차수공이 필수적으로 요구된다. 이를 위해 경사식 호안의 경우에는 사면부에 차수시트가 설치된다. 사면부에 설치된 차수시트의 하부 지반에서의 연장설치범위에 따른 침투차단효과를 평가하기 위하여 SEEP/W를 이용하여 침투해석을 실시하였다. 해석결과, 해저지반에 저투수성 지층이 분포되어 있으면 차수시트를 호안 사면끝단으로부터 점토층 상부면으로 1m 이상 연장하여 설치하여야 침투방지에 효과가 있는 것으로 나타났다. 하부지반에 투수성이 큰 사질토층이 존재하는 경우에는 폭 1m 이상을 저투수성으로 개량하고 차수시트를 1m 이상 연장하여 설치하는 것이 효과적인 것으로 나타났다.

온도조절 모드에 따른 차량용 공조장치 내부 유동특성 (Internal flow characteristics inside an automobile HVAC according to temperature operation mode)

  • 지호성;이상준
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2008년도 춘계학술대회논문집
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    • pp.687-688
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    • 2008
  • Air flow of inside automobile HVAC module has been visualized using a high-resolution PIV technique with varying the temperature operation mode. The PIV system consists of a 2-head Nd:YAG laser(125 mJ), a high-resolution CCD camera(2K x 2K), optics and a synchronizer. A real automobile HVAC module was used directly with slight modification for clear optical windows. Some parts of the HVAC module casing were replaced with transparent windows for capturing flow images with laser light sheet beam illumination. Time-averaged velocity field were measured in three temperature control modes. Flow characteristics of the air-conditioned air flow in the automobile HVAC system were evaluated.

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텀블강화형 밸브에 의한 흡기포트 및 실린더내의 유동 특성에 관한 연구 (A Study on the Flow Characteristics of the Intake Port and Cylinder Generated by a Tumble Intensifying Valve)

  • 이기형;이창식;정재우;전문수
    • 한국자동차공학회논문집
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    • 제5권2호
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    • pp.183-196
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    • 1997
  • Gas flow field within the cylinder which is called a tumble flow is important factor in improving lean combustion stability. In this study, steady state flow tests were performed to quantify tumble ratio of flowfields generated by a tumble intensifying valve(TIV). In addition, velocity and fluctuation profiles in an intake port and flowfields in th cylinder were inspected using a hotwire anemometer and a laser light sheet method with various TIV configurations. These experimental results show that installated TIV has a great effect on flow field distribution in an intake port and test effects enhance a tumble flow in the cylinder.

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온도조절 격판 변화에 따른 차량용 HVAC 내부 유동의 PIV속도장 측정 연구 (PIV Measurement of Flow Inside an Automotive HVAC Module with Varying Temperature Baffle)

  • 지호성;이상준
    • 한국가시화정보학회지
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    • 제6권1호
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    • pp.27-33
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    • 2008
  • Air flow inside an automotive HVAC module has been investigated using a high-resolution PIV technique with varying the temperature operation mode. The PIV system consists of a 2-head Nd:YAG laser (125 mJ), a high-resolution CCD camera (2K$\times$2K), optics and a synchronizer. A real automotive HVAC module was used directly under real operating condition. Some casing parts of the HVAC module were replaced with transparent windows for capturing clear flow images with laser light sheet beam illumination. Time-averaged velocity fields were obtained for two different temperature control modes. Flow characteristics of the air-conditioned air flow inside the automotive HVAC system for the two temperature baffle conditions were evaluated.

Statistical properties of the fast flows accompanied by dipolarization in the near-Earth tail

  • Kim, Hyun-Sook;Lee, Dae-Young;Ahn, Byung-Ho
    • 한국우주과학회:학술대회논문집(한국우주과학회보)
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    • 한국우주과학회 2010년도 한국우주과학회보 제19권1호
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    • pp.40.4-41
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    • 2010
  • Using magnetic field and plasma moment data obtained by THEMIS satellites(A, D, and E), we selected 203 fast flow events accompanied by dipolarization in the near-Earth region( X(GSM) = -7 ~ -12 RE) and statistically examined their properties. It was found that most of the fast flows show the maximum velocity between 1 minute before dipolarization onset and 2 minutes after onset and proceed earthward and duskward. We also found that only the flows with low velocity of less than 400 km/s are observed at X > -8 RE, while the high velocity flows(as well as low velocity flows) are observed at the further tailward region(X < -8 RE). And most of the tailward flows are slow regardless of distance at X(GSM) = -7 ~ -12 RE. On the other hand, if we consider the fast flow as a bubble (Pontius and Wolf, 1990), the entropy parameter, PV5/3 is an important factor to describe the plasma sheet dynamics. Thus we investigated the relationship between the flow velocity and the amount of change in PV5/3 before and after dipolarization onset and found out that the dipolarizations with more depleted entropy parameter tend to show higher flow velocity. Also we examined how the magnetic field at geosynchronous orbit responds to the fast flow accompanied by dipolarization in the near-earth plasma sheet, using the measurements from GOES 11 and 12 statellites. We found that most of the fast flows do not reach geosynchronous orbit as suggested by Ohtani et al. (2006).

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비정상류 조건에서 경사식호안매립장에 대한 침투이류 분산해석 (Seepage-Advection-Dispersion Numerical Analysis of Offshore Rubble Mound Revetment Landfill Under Transient Flow)

  • 황웅기;김향은;김태형
    • 한국지반신소재학회논문집
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    • 제19권4호
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    • pp.1-9
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    • 2020
  • 본 연구는 비정상류 조건에서 오염원 유출을 방지하기 위한 경사식호안 해상폐기물매립장 차수시스템에서 오염원의 이동을 알아보기 위하여 해석을 수행하였다. 차수시스템은 바닥과 측면으로 구성하였다. 바닥차수시스템은 불투수 점토층이 측면차수시스템은 HDPE 차수시트가 주 역할을 하고 부수적으로 중간보호층이 차수를 담당한다. SEEP/W와 CTRAN/W 프로그램을 이용하여 침투·이류 분산 해석을 실시하였다. 해석결과, 조석에 따른 수위변동을 고려한 비정상류 조건 하 에서의 전수두, 간극수의 유속벡터가 시간에 따라 크기 및 방향이 바뀌고 오염원 분산 농도가 변화하였다. 조석차 2m일 경우와 8m일 경우를 비교하면 조차가 클수록 비정상류조건에서의 오염물의 농도가 증가하였다. 오염원 농도 변화율이 조석의 변화에 따라 오염원 농도 변화율 기울기의 변화되어 결과적으로 오염원 유출이 정상류 상태에 비하여 작은 것으로 나타났다.