• 대한기계학회논문집B
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• 제34권9호
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• pp.817-824
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• 2010

본 연구에서는 개선된 액막 분열 모델을 개발하였고 그에 따른 계산격자 의존성을 고찰하였다. 액막 및 액적 추적을 위해 라그랑지-오일러 액적 추적 모델을 사용하였기 때문에 계산격자의 크기에 한계가 있으므로 매우 작은 격자를 사용하는데 제약을 받는다. 또한 유동장내로의 분사기의 액막 주입 시선회유동이 존재하므로 선회 유동을 정확히 예측하기 위해서는 계산격자가 충분히 작아야 한다. 이러한 상반된 조건으로부터 두 목적을 달성하기 위해 10$\times$10mm부터 0.625$\times$0.625mm까지 다양한 계산격자를 구성하여 수치적 고찰을 수행하였고 가장 효율적인 격자의 크기는 1.25$\times$1.25mm인 것을 알 수 있었다.

• 한국펄프종이공학회:학술대회논문집
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• 한국펄프종이공학회 2006년도 PAN PACIFIC CONFERENCE vol.1
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• pp.147-152
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• 2006

Restoration of historical documents and arts has become important to inherit cultural properties. Most of historical documents were recorded on paper. Therefore, restoration of ancient papers is demanded and techniques for this purpose must be developed and sophisticated. In our study, several nondestructive methods for analyzing ancient paper have been developed. Image analysis using fast Fourier transform with suitable modifications was applied to optical micrographs of traditionally-handmade Korean and Japanese papers. This analysis determines the angle and anisotropy of fiber orientation of paper surfaces. Fiber orientation of traditionally-handmade Korean and Japanese papers was found to show their own characteristics in accordance with the motion of a papermaking screen made of bamboo splints. Consequently, the information on fiber orientation was found to be possible to distinguish the flow-sheet forming typical of Japanese paper and still-sheet forming typical of Korean paper. Moreover, the anisotropy was always higher for the screen side than for the top side, thus meaning that surface fiber orientation is possible to distinguish the two sides of paper of which papermaking history is unknown. An application of this technique to actual historical documents evidenced that wrapping papers were used as envelops with a lateral side up, namely, after rotating 90 degrees. A variety of cultural habits in writing letters was revealed by discrimination of the two sides.

• 소성∙가공
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• 제16권8호
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• pp.603-613
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• 2007

This paper is concerned with joining of thin metal sheets by single stroke clinching process. This method has been used in sheet metal work as it is a simple process and offers the possibility of joining similar-dissimilar thin sheet metals. Clinching generates a joint by overlapping metal sheets deforming plastically by punching and squeezing sequence. AA 5754 aluminum alloy of 0.5 mm thick sheets have been selected as a modal material and the process has been simulated under different process conditions and the results have been analyzed in terms of the quality of clinch joints which are influenced mainly by tool geometries. The rigid-plastic finite element method is applied to analyses in this paper. Analysis is focused mainly on investigation of deformation and material flow patterns influenced by major geometrical parameters such as die diameter, die depth, groove width, and groove corner radius, respectively. To evaluate the quality of clinch joints, four controlling or evaluation parameters have been chosen and they are bottom, neck thickness of bottom and top sheets, and undercut thickness, respectively. It has been concluded from the simulation results that the die geometries such as die depth and diameters are the most decisive process parameters influencing on the quality of clinch joints, and the bottom thickness is the most important evaluation parameter to determine if the quality of clinch joints satisfies the demand for industrial application.

• 펄프종이기술
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• 제47권5호
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• pp.98-103
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• 2015

The reduction of the energy consumption in papermaking process become more important issue because of the regulation of green house gas (GHG) emission. Since more than half of energy for papermaking process is consumed during drying process, the increase of the drying efficiency would be very important solution for saving energy and reduction of GHG emission. The improvement of drying efficiency could be very difficult for the liner board mill because the liner board are usually made of recycled paper, OCC (old corrugated container). The short fiber and fines originated the OCC lead to compact sheet structure and delay the water flow out during wet pressing process and drying process. The application of lignocellulose spacer could provide more loose wet sheet structure and result in the higher drainage rate and the improved drying efficiency. In this study, the effects of the application of lignocellulose spacer to the liner board mill were evaluated based on the mill trial. In order to overcome the common disadvantage of the spacer, the loss of strength properties, the spacer was pretreated with amphoteric polyelectrolyte during mill trial. The results showed the application of pretreated spacer improved the drying efficiency by reducing steam consumption. And the loss in the strength properties by the spacer could be supplemented by the pretreatment.

• 펄프종이기술
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• 제32권5호
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• pp.72-79
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• 2000

On the other hand, the fiber orientation at the surface and middle layer of the sheet controls the bending stiffness of paperboard. Therefore, a reliable measurement of paper surface fiber orientation gives us a magnificent tool to investigate and predict paper curling and cockling tendency, and provides the necessary information to fine-tune the manufacturing process for optimum quality. Many papers, especially heavily calendered and coated grades, do resist liquid and gas penetration very much, being beyond the measurement range of the traditional instruments or resulting inconveniently long measuring time per sample. The increased surface hardness and use of filler minerals and mechanical pulp make a reliable, non-leaking sample contact to the measurement head a challenge of its own. Paper surface coating causes, as expected, a layer which has completely different permeability characteristics compared to the other layers of the sheet. The latest developments in sensor technologies have made it possible to reliably measure gas flow n well controlled conditions, allowing us to investigate the gas penetration of open structures, such as cigarette paper, tissue or sack paper, and in the low permeability range analyze even fully greaseproof papers, silicon papers, heavily coated papers and boards or even detect defects in barrier coatings! Even nitrogen or helium may be used as the gas, giving us completely new possibilities to rank the products or to find correlation to critical process or converting parameters. All the modern paper machines include many on-line measuring instruments which are used to give the necessary information for automatic process control systems. Hence, the reliability of this information obtained from different sensors is vital for good optimizing and process stability. If any of these on-line sensors do not operate perfectly as planned (having even small measurement error or malfunction), the process control will set the machine to operate away from the optimum, resulting loss of profit or eventual problems in quality or runnability. To assure optimum operation of the paper machines, a novel quality assurance policy for the on-line measurements has been developed, including control procedures utilizing traceable, accredited standards for the best reliability and performance.

• Advances in nano research
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• 제16권4호
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• pp.341-352
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• 2024

This study investigates the heat and mass transfer characteristics of a MoS₂ nanoparticle suspension in ethylene glycol over a porous stretching sheet. MoS₂ nanoparticles are known for their exceptional thermal and chemical stability which makes it convenient for enhancing the energy and mass transport properties of base fluids. Ethylene glycol, a common coolant in various industrial applications is utilized as the suspending medium due to its superior heat transfer properties. The effects of variable thermal conductivity, variable mass diffusivity, thermal radiation and thermophoresis which are crucial parameters in affecting the transport phenomena of nanofluids are taken into consideration. The governing partial differential equations representing the conservation of momentum, energy, and concentration are reduced to a set of nonlinear ordinary differential equations using appropriate similarity transformations. R software and MATLAB-bvp5c are used to compute the solutions. The impact of key parameters, including the nanoparticle volume fraction, magnetic field, Prandtl number, and thermophoresis parameter on the flow, heat and mass transfer rates is systematically examined. The study reveals that the presence of MoS₂ nanoparticles curbs the friction between the fluid and the solid boundary. Moreover, the variable thermal conductivity controls the rate of heat transfer and variable mass diffusivity regulates the rate of mass transfer. The numerical and statistical results computed are mutually justified via tables. The results obtained from this investigation provide valuable insights into the design and optimization of systems involving nanofluid-based heat and mass transfer processes, such as solar collectors, chemical reactors, and heat exchangers. Furthermore, the findings contribute to a deeper understanding of stretching sheet systems, such as in manufacturing processes involving continuous casting or polymer film production. The incorporation of MoS₂-C₂H₆O₂ nanofluids can potentially optimize temperature distribution and fluid dynamics.

• KSBB Journal
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• 제24권6호
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• pp.563-569
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• 2009

피브로인은 누에고치가 생산되는 불용성 단백질이다. 고온의 염화칼슘용액에서 가용화시킨 후 탈염하여 물에 녹게 만들 수 있다. 그러나 수용액은 불안정하여 피브로인 분자는 랜덤코일에서 $\beta$병풍구조의 비율이 증가하는 구조로 전이되고 겔을 형성한다. 그러나 피브로인 겔은 약하고 탄성이 없어 소재로 응용하는데 어려움이 있다. 본 연구에서는 글리세롤과 에탄올을 사용하여 반고형의 피브로인 겔을 제조하고 이들의 유동 특성을 조사하였다. 80%의 글리세롤로 만들어진 피브로인 겔은 의가소성 및 thixotropic 특성을 나타내었으며 항복응력의 제곱근 값이 피브로인의 농도와 선형적으로 비례하였으며 항복응력이 없어지는 피브로인의 농도는 0.2%로 확인되었다. 40% 에탄올에서 만들어진 피브로인 겔은 매우 심한 thixotropic 특성을 보였으며 전단속도가 어떤 값 이상이 되면 급격한 전단연화 현상을 나타내었다. 이 피브로인 겔은 전단이력 후 의가소성을 회복하는 특성을 나타내었다.

• 대한기계학회논문집A
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• 제34권10호
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• pp.1463-1470
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• 2010

미세성형 기술은 다양한 소재의 활용, 높은 생산성과 적은 재료의 손실, 고품질 생산과 같은 기존 소성가공의 장점을 실현할 수 있기 때문에 마이크로 크기의 부품생산에 매우 유망한 기술로 간주되고 있다. 하지만 기존의 매크로 영역에서 축적된 많은 기술과 노하우들은 소재의 크기가 마이크로 단위에 줄어듦에 따라 나타나는 소위 "크기효과"로 인해 미세성형 공정에 그대로 적용될 수는 없다. 따라서, 본 연구에서는 마이크로 영역에서 나타나는 재료거동의 크기효과를 이론적, 실험적 연구를 통하여 고찰하였다. 다양한 두께의 구리시편에 열처리를 실시하여 결정립의 크기를 다양화 하였고, 인장시험을 통하여 시편의 두께와 결정립의 크기가 유동응력에 미치는 영향을 고찰하였다. 또한 이러한 크기효과의 정량적인 분석을 위하여 마이크로 및 매크로 영역에서 적용 가능한 소재의 유동응력 모델을 이론적으로 도출하였다.

• 한국추진공학회:학술대회논문집
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• 한국추진공학회 2009년도 춘계학술대회 논문집
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• pp.267-274
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• 2009

아음속 영역의 대류에 평행하게 압력형 스월 제트를 분사시켜 액막 분열 및 액적 크기와 분포를 실험적으로 측정하였다. 대류로 인한 거시적과 미시적인 분무 특성의 영향을 제트 $We_{\iota}$수와 기상에 대한 액상의 운동량 비를 사용하여 광학적인 방법으로 측정하였다. 낮은 제트 $We_{\iota}$수일 때는 제트의 원심력 부족으로 인해 액막을 형성하지 못하고 Rayleigh 제트 분열을 하게 된다. 높은 $We_{\iota}$수에서는 거시적인 분무 특성은 대류의 영향을 거의 받지 않지만 미시적인 분무 특성은 운동량 비가 높을수록 2차 미립화 과정을 통해 대류의 영향을 많이 받았다. 대류는 제트의 분열을 촉진시키고 스월 제트의 분무 특성을 향상하는 것으로 관찰되었다.

• Elastomers and Composites
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• 제49권4호
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• pp.275-283
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• 2014

건축용 접착제로 활용되고 있는 부틸고무는 주로 시트의 형태로 사용된다. 본 연구에서는 컴퓨터 해석을 통해 부틸고무 시트 압출용 다이를 설계하였다. 압출용 다이의 내부는 크게 매니폴드와 랜드로 나뉜다. 매니폴드는 다이중앙에서 유입되는 재료가 폭 방향으로 흐름이 이루어 지도록 하는 역할을 한다. 랜드는 재료가 흐름 방향으로 균일하게 흐르게 하여 균일한 두께의 시트가 성형되도록 한다. 다이는 매니폴드와 랜드 외에도 아일랜드를 설치하여 흐름의 안정을 주도록 하는 경우가 많다. 본 연구에서는 컴퓨터 해석을 통하여 다이에서 매니폴드의 각도와 길이, 랜드 길이 그리고 아일랜드를 설계 변수로 하여 다이 출구에서 다이 폭 방향으로 균일한 흐름이 형성되도록 하는 최적의 다이형상을 연구하였다.