• Title/Summary/Keyword: flat shape

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Design of Punch Shape for Reducing the Punch Wear in the Backward Extrusion (후방 압출 펀치의 마멸 저감을 위한 펀치 형상 설계)

  • Kim Dong Hwan;Lee Jung Min;Kim Byung Min
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.10
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    • pp.180-187
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    • 2004
  • Die design to minimize the die wear in the cold forging process is very important as it reduce the production cost and the increase of the production rate. The quantitative estimation fur the die wear is too hard because the die wear is caused by many process variables. So, in this paper, the optimal shape of the backward extrusion punch is newly designed through the FE-analysis considering the surface expansion and Archard wear model in order to reduce the rapid wear rate that is generated for the backward extruded products exceeding the forming limit. The main shape variables of the backward extrusion punch are the flat diameter, angle, and round of the punch nose part. As the flat diameter and angle of the punch nose are larger, the surface expansion is reduced and the wear rate is decreased according to the reduction of the punch round. These results obtained through this study can be applied to the real manufacturing process.

5-axis Machining of Impellers using Geometric Shape Information and a Vector Net (기하학적 형상정보와 벡터망을 이용한 임펠러의 5축가공)

  • Hwang, Jong-Dae;Yun, Il-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.3
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    • pp.63-70
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    • 2020
  • Two rotational motions of the 5-axis machine tool maximize the degree of freedom of the tool axis vector, which improves tool accessibility; however, this lowers feed speed and rigidity, which impairs machining stability. In addition, cutting efficiency is lowered when compared with a flat end mill because typically, the ball-end mill is used when machining by rotational motion. This study increased cutting efficiency by using a corner radius flat end mill during impeller roughing. Furthermore, we proposed a fixed controlled machining of the rotary motion using geometric shape information to improve the feed speed and machining stability. Finally, we proposed a finishing tool path generation method using a vector net to increase the convenience and practicality of tool path generation. To verify its effectiveness, we compared the machining time, shape accuracy, and surface quality of the proposed method and an existing dedicated module.

Integrity Assessment on the Nuclear Transport Cask under the Ballistic Impact (발사 충격을 받는 방사성 물질 운반용기의 건전성 평가)

  • Yang, Tae-Ho;Lee, Young-Shin;Lee, Hyun-Seung
    • Journal of the Korean Society of Safety
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    • v.29 no.4
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    • pp.15-22
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    • 2014
  • As the risk of the various external risk was increased, a study on the integrity assessment of the nuclear transport cask was needed. In this paper, an integrity assessment of the nuclear transport cask under the ballistic impact was studied. The projectile with L/D = 5 was used in simulation. The applied head shapes of the projectile were five types such as flat shape, conical shape, hemispherical shape, truncated conical and sliced flat shape, respectively. The range on the velocity of the projectile was 85 m/s to 680 m/s. The cask body of the nuclear transport cask was not penetrated by the projectile speed up to Vprojectile = 510 m/s. As the cask body was penetrated by the all types projectile with Vprojectile = 680 m/s and the cask lead in the nuclear transport cask was collided with the projectile. As the projectile moved to 31.3 mm in the cask lead, the cask lead was not penetrated by the projectile with Vprojectile = 680 m/s. The integrity assessment on the nuclear transport cask under ballistic impact up to Vprojectile = 680 m/s was obtained.

Research on the Actual Condition of Shape and Make-up of Peanut-Shaped Cloth Diaper for Baby on Market (시판중인 유아용 땅콩기저귀의 형태와 구성에 관한 실태조사)

  • Lee, Jung-Soon;Han, Gyung-Hee;Koo, Mi-Ran
    • Journal of Fashion Business
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    • v.15 no.4
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    • pp.122-134
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    • 2011
  • The peanut-shaped cloth diaper has cut uncomfortable crotch region off the square-shaped cloth diaper into a peanut-shape, and finished the edge by bias with multi-layers of fabric. This study has the purpose on providing the basic data for designing the peanut-shaped cloth diaper. For this purpose, the peanut-shaped cloth diapers on market were collected and analyzed by their shape and size, and also the patterns and differences in making were compared. 26 products from 17 brands were collected as samples. The analysis factors are the shape and size of the peanut-shaped cloth diaper, and characteristics and patterns in making. Among the samples, only 3 diapers were straight-shaped; the rest of them were peanut-shaped. The size difference between the big and small peanut-shaped cloth diapers was very large; the total length of the small one was 36.5cm-39cm which was very common, and the total length of the big one was more than 44cm. All diapers had longer width in the back than the front. The width of the front and back was different for each sample, therefore, it seemed to have some difficulties to set the standard. The peanut-shaped cloth diaper had different make-up depending on its characteristics including. absorbance, washing and drying. It was usually made by cotton woven of diamond jacquard or knit, and finished the edge by woven bias or knit bias. The peanut-shaped cloth diapers were various including a sheet of diaper, two sheets of diapers fixed with velcro, three sheets of diapers, and etc. For the patterns of the diapers, only two samples out of all had three dimensional shape, and the rest were produced using flat shape. There were no distinction between the diapers of girls and boys. Therefore, it is necessary to make the product based on scientific data about the peanut-shaped cloth diaper.

A Study on the Analysis of Aesthetic Shape Shown on the Modern Flat Patterned Clothing (현대 평면의에 나타난 형태미에 관한 연구)

  • Kwen, Jin
    • Journal of the Korean Society of Costume
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    • v.56 no.7 s.107
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    • pp.115-125
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    • 2006
  • The study on plane composition in clothing was focused mainly on woven wear earlier but its application has been reaching the knit wear. This study is confined to the utilization with geometrical linear pattern in the modern apparel. The work here intends to grasp the plane structure found in both woven wear and knit wear and, in particular, to understand the aesthetics of fashion. The modern flat patterned clothing has been affected by the oriental style or postmodernism in view of social and cultural aspect while its fabric material and expression method shows the diversity in terms of industrial and technical aspect. It can be characterized as several outstanding patterns: the geometrical pattern in structure, the linear pattern with seam line and 2-dimensional plane pattern without seam line, and the flexible silhouette integrated into one single shape with human body unlike the traditional apparel The aesthetics of fashion in modern flat patterned clothing can be divided into such category as the organically spatial change, the re-creation of tradition and the non-format framework. The organically spatial change shows the geometrical formation in clothes due to change in dimension, where the organically changing uniformity and generosity appears as the dimension progresses. The timeless without any difference of up and down, left and right, and inside and outside and the discontinuity due to limitless spatial change are also imbedded. The re-creation of tradition tells the reshaped spirits of old tradition by integrating and modifying the hereditary features in the old customed clothing into modern clothing. The modern flat patterned clothing implies the contemporaneousness or the frame through which the old and modern cultures may be shared and indicates the re-creation of the past and uniformity. The non-format framework contains the uncertainty in meaning and it doesn't have any certain standards. As both the apparel and the human body with this style aim at the open space, the numerous contingencies are realized.

An Automated Process Planning System for Blanking or Piercing of Irregular Shaped Sheet Metal Product with Bending Processes (굽힘공정을 갖는 불규칙형상 박판제품의 블랭킹 및 피어싱용 공정설계 시스템)

  • Choi, J.C.;Kim, B.M.;Kim, C.
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.3
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    • pp.18-23
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    • 1998
  • This paper describes a research work of developing a computer-aided design of blanking and piercing for irregular-shaped sheet metal products. An approach to the CAD system is based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of four main modules, which are input and shape treatment, flat pattern layout, production feasibility check, and strip layout module. Based on knowledge-based rules, the system is designed by considering several factors, such as radius and angle of bend. material and thickness of product, complexities of blank geometry and punch profile, and availability of press. This system is capable of unfolding a formed sheet metal part to give flat pattern and automatically account for the adjustment of bend allowances to match tooling requirements by checking the dimensions and relationships of parts of the folded product. Also this system can carry out a process planning which is obtained from results of irregular shape of product that was successful in production feasibility check module according to flat pattern layout and generate strip layout drawing in graphic forms. The developed system provides its efficiency for flat pattern layout, and strip layout for the irregularly shaped sheet metal products.

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A Study on the Warpage in Injection Molded Part for Various Part Designs and Non Reinforced Resins (비 보강 수지의 종류와 사출성형품의 설계에 따른 휨의 연구)

  • Lee, M.;Kim, J.H.;Park, S.R.;Lyu, M.Y.
    • Elastomers and Composites
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    • v.44 no.4
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    • pp.373-377
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    • 2009
  • Most of the plastics products are being manufactured by injection molding. Warpage in injection molded affects the product dimension and it causes assembling problem. In this study, warpages in the injection molded part been studied. Specimens are rectangular flat shapes with and without ribs. Amorphous polymers (PC and ABS) and crystalline polymers (PP and PA66) were used for material. Flat shape with ribs showed higher warpage than flat shape without ribs by 6 to 9%. The specimens with ribs that are located parallel to the flow direction has higher warpage than specimens with ribs that are located perpendicular to the flow direction by 25 to 39%. Crystalline polymers have higher warpage than amorphous polymers by 23 to 67%. Warpage decreases as packing time increases and it increases as injection temperature increases.

Behavior of Belt Running over the Rollers (롤러 위를 주행하는 벨트의 거동)

  • 윤여훈;윤준현
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.900-905
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    • 2004
  • Development of color printer, postal classification machine, ATM and so on requires higher moving performance of the flat belt. Skew of the flat belt running over misaligned roller has a bad effect on performances of media transport. The vibration of loose side of belt causes the escape of the belt from roller and the drop of velocity of driven roller after the start of driving roller revolution. The skew of flat belt is investigated by FEM and dynamic simulation. FEM results show parameters which affect the skew of belt and match with dynamic results qualitatively. The shape of loose side of belt can be found by dynamic simulation. Increase of the acceleration time and initial tension have diminished the unstable movement of the loose side of belt.

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A new arrayed waveguide grating router with flat passband (평타한 통과대역 특성을 갖는 새로운 구조의 광도파로열 격자 라우터)

  • 김남훈;정영철
    • Journal of the Korean Institute of Telematics and Electronics D
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    • v.35D no.3
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    • pp.56-62
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    • 1998
  • One of the key components to accomplish WDM all-optical network is an arrayed waveguide grating router. The spectral characterisitc of the ypeical arrayed waveguide grating rouger has parabolic shape, hence the bandwidth is limited. The spectral response of an optical filter should be as flat as possible for the reliable operation of the syste, because the center frequency of the optical source could be deviated in the actual system. In order to acquire these characteristics, we propose and design a new type of the arrayed waveguide grating router with a flat passband using the Fourier optics concept. The BPM simulation results of the new arrayed waveguide grating router with the flat passband show that the bandwideth is 0.8 nm at -1 dB, instertion loss about 6 dB, and the crosstalk less than -23 dB fro each cnannel, which is 1.6 nm(200 GHz) separated from the adjacent channel around 1550 nm wavelength range.

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The Changes of Shinkansen Vehicles' Nose Shape (신간선 전두부 디자인의 형상 변천)

  • Kim, Kwang-Myung;Han, Suk-Woo
    • Journal of the Korean Society for Railway
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    • v.10 no.2 s.39
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    • pp.124-130
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    • 2007
  • The emphasis of this paper is to find out the changes in length of nose in line with speed improvement and changes of the tendency in the shape of the nose in line with time series based on the Shinkansen vehicle. The length of the nose on the lines of high speed tends to get longer, however there is no proportion between the speed and the nose according to optimal design that was designed to reduce micro-pressure wave and air resistance. The Shinkansen vehicles, according to the shape, can be classified in to an Advanced Paraboloid shape, a Sharp-nosed shape, a Flat-nosed shape and an Organic Double-edged shape and is gradually changing in the trend of diversity and distinction. Hereafter, the design of the nose will be developed better into the design that will comprehend identity of manufacturer, region and culture on the basis of optimized aerodynamic shape.