• Title/Summary/Keyword: flange wear

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Flange Wear of the High Speed Train (고속열차 차륜 플랜지 마모)

  • Lee Hisung;Kang Bu-Byoung
    • Tribology and Lubricants
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    • v.22 no.1
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    • pp.33-39
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    • 2006
  • During the high speed train operation in the conventional line, it was found to have extremely severe flange wear, due to the curvy routes. This paper looks at the actions that have been taken to bring the wear to an acceptable level. In particular, it have been presented for flange wear variation depending on curve radius, cant, transition curve length by using numerical method. And the impacts on the flange wear by the application of stick type solid lubricant are also presented.

Arc-type Wheel Profile Design and Test Results (원호형 차륜답면형상(안) 설계 및 현차시험 결과)

  • 허현무;권성태;이찬우;구동회
    • Journal of the Korean Society for Railway
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    • v.7 no.2
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    • pp.130-136
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    • 2004
  • The rolling-stocks on conventional line have suffered wheel problems due to the incompatibility between wheel and track condition. Especially, The 1:40 coned wheel profile's wear is very severe and these increase wheel maintenance cost. Thus we designed several arc-type wheel profiles coned 1:/20 to reduce the wheel flange wear and analyzed the dynamic performance of designed profiles. Tests carried out in service line to analyse the dynamic performance and verify the wear reduction for two cases of profiles. Test results shows the equal level of dynamic performance and the improvement of wheel flange wear compared with the conical wheel profile coned 1:40.

A Study on the Wheel Wear of High Speed Train Running on the Conventional Line (경부고속열차의 기존선 주행시 차륜마멸특성에 관한 연구)

  • 강부병;이희성
    • Tribology and Lubricants
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    • v.19 no.4
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    • pp.187-194
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    • 2003
  • This paper describes the characteristics of wheel wear of high speed train running on the conventional line. Conventional line has many curved tracks that cause severe wheel flange wear. The influences of lubrication, cant deficiency, curve radius on wheel wear are also described considering the operation performance of the highspeed trainset. A method of calculation using contact patch work model is presented for determination of the evolution by wear of railway wheels.

A Study on the Dry CVT with Movable Flange of Ball Type (볼 형태의 가동플랜지를 갖는 건식 무단변속기에 대한 연구)

  • Kwon, Young-Woong;Choi, Sang-Soo
    • Journal of Power System Engineering
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    • v.17 no.1
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    • pp.85-90
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    • 2013
  • Dry CVT consists of a driving pulley and a driven pulley joined by rubber V-belt. Each pulley consists of a fixed flange and a movable flange. The movable flange moves toward a fixed flange under the actuation of a centrifugal roller, as the driving pulley speed increases. The important claim which have an influence on the performance of the Dry CVT is the wear of the centrifugal roller. In this study ball type is proposed instead of roller type of movable flange to resolve the claim. Simulation is carried out for new model to verificate performance, experiments are carried out for new model to evaluate performances.

Wear analysis of arc-type wheel profiles to reduce severe wheel flange wear (직립마모 저감을 위한 원호형 차륜답면형상안 마모특성 분석)

  • Hur Hyun-Moo;Kwon Sung-Tae;Seo Jung-Won;Lee Chan-Woo
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.720-725
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    • 2004
  • We proposed new arc-type wheel profiles to improve severe flange wear of conventional wheel profile coned 1:40. We designed many candidate wheel profiles and analyzed the geometric characteristics, dynamic performance and stress at contact points to draw out the final profiles. From the analysis result, we chose two cases of profiles and applied to wheels of test train. Tests carried out in service line to analyze the dynamic performance and verify the wear reduction for two cases of profiles. Test results shows the equal level of dynamic performance and the improvement of wheel flange wear compared with the conventional wheel profile.

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Effect of Dry Lubrication to Reduce Wheel Flange Wear of Railcars in Railway of Iran (Case Study: Green Plour (GPIG) Passenger Train Coaches)

  • Ashofteh, Roya Sadat;Samari, Farhad
    • International Journal of Railway
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    • v.7 no.3
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    • pp.65-70
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    • 2014
  • In this paper, the reduction effect of dry (solid) lubrication on wheel flange wear rates is studied. The solid / dry lubricator systems were attached to the most front and furthest back axles of a coach in order to examine the wear behavior of the equipped wheels. An attempt is also made to make a comparison between wear behaviors of these wheel flanges having dry lubrication devices with non-lubricated wheels in other railcars. Finally, a comparison is made between life-cycle of wheels under investigation and other similar wheel types.

STUDY ON NOISE AND ABRASION OF THE CURVE DEPENDENT WHEEL FLANGE LUBRICATOR WITH CREASE SPRAY TYPE (곡선감지형 그리스 분사식 후렌지 도유기의 소음 및 마모 특성 연구)

  • Yang Bang-Sub;Ro Yang-Hwan;Lee Ju-Ho
    • Proceedings of the KSR Conference
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    • 2003.05a
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    • pp.633-637
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    • 2003
  • In this study, Curve dependent wheel flange lubricator with grease spray type is investigated and estimated a point of view reducing wheel flange wear and noise in the curve through field test. Advantage of curve dependent wheel flange lubricators with grease spray type is found on the basis of the result of field test in comparison with flange lubricator of oil spray type and bogie without wheel flange lubricator on railroad in korea.

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Analysis on the Running Stability of Rolling-stock according to Wheel Profile Wear (차륜답면형상 마모에 따른 차량 주행안정성 영향 분석)

  • Hur, Hyun-Moo;You, Won-Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.5
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    • pp.551-558
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    • 2011
  • To analyze the effect of wear of wheel profile on the running stability of rolling-stock, theoretical and experimental studies were conducted on the profiles used in conventional lines. In experiment using 1/5 scale model to verify the results of the theoretical analysis, the test results of the critical speed for worn wheel profile samples show similar trend. In case of the conical type wheel profile(Profile 40), the equivalent conicity is increased with flange wear. But in case of the arc type wheel profile(Profile 20h), the equivalent conicity is decreased with flange wear. And the critical speed of the bogie was inverse proportion to the equivalent conicity. It is shown that the variation of the critical speed with the wheel wear could be changed according to the design concept and wear pattern of wheel profile. Results of the theoretical and experimental studies are discussed here.

Design of Wheel Profile to Reduce Wear of Railway Wheel (곡선부에서 차륜 마모 저감을 위한 차륜답면 형상 설계)

  • Choi, Ha-Young;Lee, Dong-Hyong;Song, Chang-Yong;Lee, Jong-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.6
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    • pp.607-612
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    • 2012
  • The wear problem of wheel flange occurs at sharp curves of rail. This paper proposes a procedure for optimum design of a wheel profile wherein flange wear is reduced by improving an interaction between wheel and rail. Application of optimization method to design problem mainly depends on characteristics of design space. This paper compared local optimization method with global optimization according to sensitivity value of objective function for design variables to find out which optimization method is appropriable to minimize wear of wheel flange. Wheel profile is created by a piecewise cubic Hermite interpolating polynomial and dynamic performances are analyzed by a railway dynamic analysis program, VAMPIRE. From the optimization results, it is verified that the global optimization method such as genetic algorithm is more suitable to wheel profile optimization than the local optimization of SQP (Sequential Quadratic Programming) in case of considering the lack of empirical knowledge for initial design value.

STUDY ABOUT NOISE AND ABRASION OF THE CURVE DEPENDENT WHEEL FLANGE LUBRICATOR WITH GREASE SPRAY TYPE ON KOREAN RAIL (국내 선로에서 곡선감지형 그리스 분사식 후렌지 도유기에 대한 소음 및 마모의 연구)

  • Lee Ju-Ho;Yang Bang-Sub
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.585-588
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    • 2004
  • In this study, Curve dependent wheel flange lubricator with grease spray type is investigated and estimated a point of view reducing wheel flange wear and noise in the curve through field test on korean rail. Advantage of curve dependent wheel flange lubricator with grease spray type is found on the basis of the result of field test in comparison with oil spray type lubricator and wheel without wheel flange lubricator on railroad in Korea.

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