• Title/Summary/Keyword: finite elemental analysis

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The Improvement of Bearing-Race Forming Process Using UBET Analysis (베어링레이스의 온간성형에서 UBET 해석에 의한 공정개선 및 유동구속조건의 향상)

  • Kim, Young-Ho;Bae, Won-Byong;Park, Jae-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.8
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    • pp.92-100
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    • 1997
  • An upper-bound elemental technique (UBET) analysis is carried out to improve the material flow and to reduce the load of bearing-race forming process. The UBET analysis, which adapts the advantages of stream function and finite element method, is useful for predicting the profile of complex geometric bound- ary. From the UBET analysis, the forming load, the velocity distribution and the stream line of the deformed billet are determined by minimizing the total power consumption with respect to chosen parameters. The results of present UBET analysis are better than those of previous UBET analysis. Experiments have been carried out with model material plasticine billets at room temperature. The theoretical predictions for forming load and flow pattern(stream line) are in good agreement with the experimental results.

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Coupled buffeting response analysis of long-span bridges by the CQC approach

  • Ding, Quanshun;Chen, Airong;Xiang, Haifan
    • Structural Engineering and Mechanics
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    • v.14 no.5
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    • pp.505-520
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    • 2002
  • Based on the modal coordinates of the structure, a finite-element and CQC (complete quadratic combination) method for analyzing the coupled buffeting response of long-span bridges is presented. The formulation of nodal equivalent aerodynamic buffeting forces is derived based on a reasonable assumption. The power spectral density and variance of nodal displacements and elemental internal forces of the bridge structure are computed using the finite-element method and the random vibration theory. The method presented is very efficient and can consider the arbitrary spectrum and spatial coherence of natural winds and the multimode and intermode effects on the buffeting responses of bridge structures. A coupled buffeting analysis of the Jiangyin Yangtse River Suspension Bridge with 1385 in main span is performed as an example. The results analyzed show that the multimode and intermode effects on the buffeting response of the bridge deck are quite remarkable.

Finite Element Analysis of Powdering of Hot-dip Galvannenled Steel using Damage Model (합금화 용융아연 도금강판의 가공시 손상모델을 이용한 도금층 파우더링에 관한 유한요소 해석)

  • Kim, D.W.;Kim, S.I.;Jang, Y.C.;Lee, Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.215-222
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    • 2007
  • Coating of Hot-dip galvannealed steel consists of various Fe-Zn intermetallic compounds. Since the coating is hard and there for is very brittle, the surface of steel sheet is easy to be ruptured during second manufacturing processing. This is called as powdering. In addition, forming equipment might be polluted with debris by powdering. Therefore, various research have been carried out to prohibit powdering fur improving the quality of GA steel. This paper carried out finite element analysis combined with damage model which simulate the failure of local layer of hot-dip galvannealed steel surface during v-bending test. Since the mechanical property of intermetallic compound was unknown exactly, we used the properties calculated from measurements. The specimen was divided into substrate, coating layer and interface layer. Local failure at coating layer or interface layer was simulated when elemental strain reached a prescribed strain.

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Analysis of Mateiral Flow in Metal Forming Processes by Using Computer Simulation and Experiment with Model Material (소성가공시 재료유동에 대한 수치해석 및 모델실험)

  • 김헌영;김동원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.2
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    • pp.285-299
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    • 1993
  • The objective of the present study is to analyze material flow in the metal forming processes by using computer simulation and experiment with model material, plasticine. A UBET program is developed to analyze the bulk flow behaviour of various metal forming problems. The elemental strain-hardening effect is considered in an incremental manner and the element system is automatically regenerated at every deforming step in the program. The material flow behavior in closed-die forging process with rib-web type cavity are analyzed by UBET and elastic-plastic finite element method, and verified by experiments with plasticine. There were good agreements between simulation and experiment. The effect of corner rounding on material flow behavior is investigated in the analysis of backward extrusion with square die. Flat punch indentation process is simulated by UBET, and the results are compared with that of elastic-plastic finite element method.

Predicting Mechanical Response of Multilayered Aluminum Sheet Using Finite Element Analysis (유한요소해석 연계 알루미늄 다층판재의 기계적 거동 예측)

  • Sung, J.Y.;Kim, M.H.;Bong, H.J.;Lee, K.S.;Kim, M.J.;Kim, J.H.
    • Transactions of Materials Processing
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    • v.29 no.6
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    • pp.347-355
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    • 2020
  • The mechanical responses of multilayered aluminum sheet fabricated by roll bonding, i.e., A1050/A3004 (65% A1050, 35% A3004 by thickness), were investigated via combined experiment and finite element (FE) analysis. The mechanical properties were measured using uniaxial tensile tests in various loading directions for the multilayered sheet. The corresponding tests for individual layers were also conducted. The testing samples were prepared by wire electro discharge machining (EDM). Stress-strain curves and Lankford coefficients of the multilayered sheet were then predicted by FE simulations. The measured mechanical properties of the individual layers were utilized as inputs for the simulation. Two yield functions, i.e., isotropic von-Mises and anisotropic non-quadratic Hill1948, were employed. Predicted results were compared with the experimental data and further discussed.

A Comparative Study on Effect of Finite Element in Static Analysis of Sheet Metal Forming (판재성형 정적해석에서 유한요소의 영향에 대한 비교연구)

  • 윤용석;박종진
    • Transactions of Materials Processing
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    • v.9 no.1
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    • pp.17-26
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    • 2000
  • A series of parametric study was performed for the investigation on the influence of analysis parameters to the solution behavior in the elastic-plastic-static analysis of several sheet metal forming processes, such as deflection by a point force under plane strain and axisymmetric conditions, plane strain bending by a punch, axisymmetric stretching by a punch, axisymmetric bulging by hydraulic pressure, and axisymmetric deep drawing by a punch. The parameters considered are kind of element, number of elements, integration scheme for elemental equation and friction coefficient. Results obtained for different selections of those parameters were compared with each other, experimental measurements and analytical solution.

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Analysis of Wrinkling INitiation and Growth in Cylindrical Cup Deep Drawing Process (원형컵 디프드로잉에서의 주름발생 해석)

  • 양동열
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03a
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    • pp.18-21
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    • 1999
  • The wrinkling of thin sheet metal induced by compressive instability is one of major defects in sheet metal forming processes. compressive instability is influence by many factors such as mechanical properties of the sheet material geometry of the sheet contact conditions and plastic anisotropy. The analysis of compressive instability in a plastically deforming body is rather difficult because the effects of the above-mentioned factors are rather complex and the instability behavior may show swide variations even for small deviations of the factors. in this work the bifurcation theory is introduced for the finite elemental analysis of the instability behavior of a thin sheet with initially sound geometry and property. All the above-mentioned factors are conveniently considered by the finite element method. The instability limit is found by introducing a criterion scheme into the incremental analysis and the post-bifurcation behavior is analyzed by introducing the branching scheme. Wrinkling initiation and growth in the deep drawing process are analyzed.

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Free vibration analysis of cracked thin plates using generalized differential quadrature element method

  • Shahverdi, Hossein;Navardi, Mohammad M.
    • Structural Engineering and Mechanics
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    • v.62 no.3
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    • pp.345-355
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    • 2017
  • The aim of the present study is to develop an elemental approach based on the differential quadrature method for free vibration analysis of cracked thin plate structures. For this purpose, the equations of motion are established using the classical plate theory. The well-known Generalized Differential Quadrature Method (GDQM) is utilized to discretize the governing equations on each computational subdomain or element. In this method, the differential terms of a quantity field at a specific computational point should be expressed in a series form of the related quantity at all other sampling points along the domain. However, the existence of any geometric discontinuity, such as a crack, in a computational domain causes some problems in the calculation of differential terms. In order to resolve this problem, the multi-block or elemental strategy is implemented to divide such geometry into several subdomains. By constructing the appropriate continuity conditions at each interface between adjacent elements and a crack tip, the whole discretized governing equations of the structure can be established. Therefore, the free vibration analysis of a cracked thin plate will be provided via the achieved eigenvalue problem. The obtained results show a good agreement in comparison with those found by finite element method.

Development of 3-Axis slim Actuator Using Moving Magnet and PCB (가동 자석과 PCB를 이용한 3축 구동 박형 액추에이터의 개발)

  • Yoon, Young-Bok;Shin, Kyung-Sik;Nam, Do-Sun;Yang, Yoon-Tak
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.2 s.95
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    • pp.156-160
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    • 2005
  • We design a new actuator of 3-axis motion for high performance optical devices. The actuator makes it possible to control the tilting motion by using moving magnet and PCB-coil, which have benefits in price and manufacturing. To predict the characteristics of the actuator, especially the effect of moving magnet, finite element method and electro-magnetic analysis were used. By comparing simulation data with experimental results, we verified the accuracy of the simulation and the superiority of the present.