• Proceedings of the KSME Conference
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• 2007.05a
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• pp.808-813
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• 2007

We present the numerical characteristics of a new true stress-strain curve acquisition method over a large range of strains by the tensile test and a finite element method through comparing the results obtained by various finite element mesh systems. The method is introduced in detail. The effects of the finite element mesh systems on the results are investigated to show its numerical characteristics of the new method. It is shown that the method is quite robust, implying that it can be used as a special function of the tensile test machines.

• Design & Manufacturing
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• v.7 no.1
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• pp.34-39
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• 2013

The finite element method(FEM) presents some limitations when the mesh becomes highly distorted. For analysis of metal forming processes with large deformation, the conventional finite element method usually requires several remeshing operations due to severe mesh distortion. The new computational method developed in the recent years, usually designated by meshfree method, offers an attractive approach to avoid those time-consuming remeshing efforts. This new method uses a set of points to represent the problem domain with no need of an additional mesh. Also this new generation of computational method provides a higher rate of convergence than that of the conventional finite element methods. One of the promising applications of meshfree methods is the adaptive refinement for problems having multi-scale nature. In this study, an adaptive node generation procedure is proposed and also to illustrate the efficiency of proposed method, several numerical examples are presented.

• Journal of Mechanical Science and Technology
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• v.18 no.3
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• pp.460-470
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• 2004

A computational analysis of engineering problems with moving domain or/and boundary according to either Lagrangian or Eulerian approach may encounter inherent numerical difficulties, the extreme mesh distortion in the former and the material boundary indistinctness in the latter. In order to overcome such defects in classical numerical approaches, the ALE(arbitrary Lagrangian Eulerian) method is widely being adopted in which the finite element mesh moves with arbitrary velocity. This paper is concerned with the ALE finite element formulation, aiming at the dynamic response analysis of baffled fuel-storage container in yawing motion, for which the coupled time integration scheme, the remeshing and smoothing algorithm and the mesh velocity determination are addressed. Numerical simulation illustrating theoretical works is also presented.

• Transactions of Materials Processing
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• v.11 no.5
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• pp.457-464
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• 2002

A finite element inverse analysis is utilized to consider forming effects of an S-rail on the assessment of the crashworthiness with small amount of computation time. A crash analysis can be directly performed after the inverse simulation of a forming process without a smoothing or remeshing scheme. The direct mesh mapping method is used to calculate an initial guess from a sliding constraint surface that is extracted from the die and punch set. Analysis results demonstrate that energy absorption of structures is increased when simulation considers forming effects of thickness variation and work hardening. The finite element inverse analysis is proved to be an effective tool in consideration of forming effects for the crash analysis.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.24 no.9 s.180
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• pp.2397-2405
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• 2000

The remeshing is a method to replace a distorted mesh by a new mesh without interrupting the finite element calculation. The remeshing procedure in this paper refers to the rezoning, for which a sm oothing process is developed to alleviate the distortions of mesh. In the paper, an automatic finite element rezoning system with tetrahedral elements for large deformation analysis has been developed. Our smoothing process is composed of two steps, a surface smoothing and a volume smoothing. In the surface smoothing, checking the dihedral angle and projection on surface patch reduced the change of shape and nodes penetrating die. The constrained Laplacian smoothing has been employed for the volume smoothing process. The state variables are mapped from old mesh to new mesh by using volume coordinates within a tetrahedral element. All these procedures have been linked to the NIKE3D program As illustrated in the examples the overall strategy ensures a robust and efficient rezoning scheme for finite element simulation of metal-forming processes.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.10a
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• pp.159-162
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• 2003

The remeshing algorithm using the constrained Delaunay method adapted to the mesh density map is developed. In the finite element simulation of forging process, the numerical error increases as the process goes on. However, it is not desirable to use a uniformly fine mesh in the whole domain. Therefore, it is necessary to reduce the analysis error by constructing locally fine mesh at the region where the error is concentrated such as die corner. In this paper, the point insertion algorithm is used and mesh size is controlled by using a mesh density map constructed with a posteriori error estimation. And an optimized smoothing technique is adapted to have smooth distribution and improve the quality of the mesh.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1997.10a
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• pp.17-23
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• 1997

In the two-dimensional Finite Element Method for forming simulation, mesh generation and remeshing process are very significant. In this paper, using the modified splitting mesh generation algorithm, we can overcome the limitation of existing techniques and acquire mesh, which has optimal mesh density. A modified splitting algorithm for automatically generating quadrilateral mesh within a complex domain is described. Unnecessary meshing process for density representation is removed. Especially, during the mesh generation with high gradient density like as shear band representation, the modified mesh density scheme, which will generate quadrilateral mesh with the minimized error, which takes effect on FEM solver, is introduced.

• Structural Engineering and Mechanics
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• v.15 no.5
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• pp.579-608
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• 2003

This paper deals with adaptive finite element analysis of linearly elastic structures using different error estimators based on flux projection (or best guess stress values) and residual methods. Presentations are given on a typical h-type adaptive analysis, a mesh refinement scheme and the coupling of adaptive finite element analysis with automatic mesh generation. Details about different error estimators are provided and their performance, reliability and convergence are studied using six node quadratic triangular elements. Several examples are presented to demonstrate the reliability of different error estimators.

• Proceedings of the Korea Society for Simulation Conference
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• 2001.10a
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• pp.373-379
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• 2001

There is a big issue to generate 3D hexahedral finite element (FE) model, since a process to divide the whole domain into several simple-shaped sub-domains is required before generating a continuous mesh with mapped mesh generators. In general, it is nearly impossible to set up proper division numbers interactively to keep mesh connectivity between sub-domains on a complicated arbitrary-shaped domain. If mesh continuity between sub-domains is not required in an analysis, this complicated process can be omitted. Element-free Galerkin method (EFGM) can accept discontinuous meshes, which only requires nodal information. However it is difficult to choose a reasonable influenced domain in moving least squares scheme with non-uniformly distributed nodes in discontinuous FE models. A new FE scheme fur discontinuous mesh is proposed in this paper by applying improved EFGM with some modification to derive FE approximated function in discontinuous parts. Its validity is evaluated on linear elastic problems.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2000.10a
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• pp.62-65
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• 2000

For saving time and cost of experiment Finite Element Method has been developed for several decades. It's the defect of FEM that when we are in processing of finite element analysis, the material if deformed so much that we can't proceed analysis any more. In this case, the remeshing process should be done on this material. In hot forging process, almost all remeshing process does not consider flash of the material. Because as mesh size become swatter, consuming time become larger. But if mesh size is big, there is the defect that the result of analysis is not so accurate. So, new remeshing algorithm is needed to save time and to get more accurate result.