• Title/Summary/Keyword: fine aggregates

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Quality Improvement of Recycled Fine Aggregate by Neutralization Reaction in Water (습식 중화반응에 의한 순환 잔골재의 품질 향상)

  • Kim, Ha-Suk;Kim, Jin-Man;Sun, Joung-Soo;Bae, Kee-Sun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.2
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    • pp.146-151
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    • 2015
  • Recycled aggregate by the recycling construction waste has a lot of advantage such as the developing the alternative resource and protecting of environment. However, recycled aggregate is used as the low quality grade, because it is difficult to remove old mortar from aggregate. To use the recycled aggregate as high quality grade, it is important to develop the technology to produce the high quality recycled aggregate. To manufacture the high quality recycled aggregate, old mortar attached on the aggregates should be removed efficiently. Therefore, in this study, we suggested the optimum condition to remove old mortar effectively using sulfuric acid and low speed wet rotary mill for high quality recycled fine aggregate. The results shows that the recycled aggregate satisfy on the standards of KS F 2573 in density, absorption and solid volume, when adequate condition of sulfuric mole ratio and aggregate ratio are make.

Effect on Ferronickel Slag Powder in ASR (페로니켈 슬래그 미분말이 ASR에 미치는 영향)

  • Kim, Min-Seok;Seo, Woo-Ram;Rhee, Suk-Keun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.1
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    • pp.9-14
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    • 2022
  • Most of the existing research on ferronickel slag has focused on its potential as aggregate and fine aggregate, this study was conducted focusing on the potential of ferronickel slag powder as a concrete admixture. For concrete, which fly ash, blast furnace slag, and FSP were mixed with each 10 % type the reactivity was evaluated by applying ASTM C 1260 of the United States. As a result, compared with the control group, the expansion rate of fly ash decreased by 8.43 % and that of fine blast furnace slag powder decreased by 14.46 %, while the expansion rate of ferronickel slag decreased by 49.40 %. it was confirmed that ferronickel slag can sufficiently be replaced existing supplementary cementitious admixtures such as fly ash and blast furnace slag in terms of suppressing the reactivity of aggregates. However as a result of SEM analysis, ettringites were generated, and additional research about how it affects concrete is needed.

Sustainable controlled low-strength material: Plastic properties and strength optimization

  • Mohd Azrizal, Fauzi;Mohd Fadzil, Arshad;Noorsuhada Md, Nor;Ezliana, Ghazali
    • Computers and Concrete
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    • v.30 no.6
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    • pp.393-407
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    • 2022
  • Due to the enormous cement content, pozzolanic materials, and the use of different aggregates, sustainable controlled low-strength material (CLSM) has a higher material cost than conventional concrete and sustainable construction issues. However, by selecting appropriate materials and formulations, as well as cement and aggregate content, whitethorn costs can be reduced while having a positive environmental impact. This research explores the desire to optimize plastic properties and 28-day unconfined compressive strength (UCS) of CLSM containing powder content from unprocessed-fly ash (u-FA) and recycled fine aggregate (RFA). The mixtures' input parameters consist of water-to-cementitious material ratio (W/CM), fly ash-to-cementitious materials (FA/CM), and paste volume percentage (PV%), while flowability, bleeding, segregation index, and 28-day UCS were the desired responses. The central composite design (CCD) notion was used to produce twenty CLSM mixes and was experimentally validated using MATLAB by an Artificial Neural Network (ANN). Variance analysis (ANOVA) was used for the determination of statistical models. Results revealed that the plastic properties of CLSM improve with the FA/CM rise when the strength declines for 28 days-with an increase in FA/CM, the diameter of the flowability and bleeding decreased. Meanwhile, the u-FA's rise strengthens the CLSM's segregation resistance and raises its strength over 28 days. Using calcareous powder as a substitute for cement has a detrimental effect on bleeding, and 28-day UCS increases segregation resistance. The response surface method (RSM) can establish high correlations between responses and the constituent materials of sustainable CLSM, and the optimal values of variables can be measured to achieve the desired response properties.

Effect of rubber fiber size fraction on static and impact behavior of self-compacting concrete

  • Thakare, Akshay A.;Siddique, Salman;Singh, Amardeep;Gupta, Trilok;Chaudhary, Sandeep
    • Advances in concrete construction
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    • v.13 no.6
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    • pp.433-450
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    • 2022
  • The conventional disposal methods of waste tires are harmful to the environment. Moreover, the recycling/reuse of waste tires in domestic and industrial applications is limited due to parent product's quality control and environmental concerns. Additionally, the recycling industry often prefers powdered rubber particles (<0.60 mm). However, the processing of waste tires yields both powdered and coarser (>0.60 mm) size fractions. Reprocessing of coarser rubber requires higher energy increasing the product cost. Therefore, the waste tire rubber (WTR) less favored by the recycling industry is encouraged for use in construction products as one of the environment-friendly disposal methods. In this study, WTR fiber >0.60 mm size fraction is collected from the industry and sorted into 0.60-1.18, 1.18-2.36-, and 2.36-4.75-mm sizes. The effects of different fiber size fractions are studied by incorporating it as fine aggregates at 10%, 20%, and 30% in the self-compacting rubberized concrete (SCRC). The experimental investigations are carried out by performing fresh and hardened state tests. As the fresh state tests, the slump-flow, T500, V-funnel, and L-box are performed. As the hardened state tests, the scanning electron microscope, compressive strength, flexural strength and split tensile strength tests are conducted. Also, the water absorption, porosity, and ultrasonic pulse velocity tests are performed to measure durability. Furthermore, SCRC's energy absorption capacity is evaluated using the falling weight impact test. The statistical significance of content and size fraction of WTR fiber on SCRC is evaluated using the analysis of variance (ANOVA). As the general conclusion, implementation of various size fraction WTR fiber as fine aggregate showed potential for producing concrete for construction applications. Thus, use of WTR fiber in concrete is suggested for safe, and feasible waste tire disposal.

Deep learning method for compressive strength prediction for lightweight concrete

  • Yaser A. Nanehkaran;Mohammad Azarafza;Tolga Pusatli;Masoud Hajialilue Bonab;Arash Esmatkhah Irani;Mehdi Kouhdarag;Junde Chen;Reza Derakhshani
    • Computers and Concrete
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    • v.32 no.3
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    • pp.327-337
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    • 2023
  • Concrete is the most widely used building material, with various types including high- and ultra-high-strength, reinforced, normal, and lightweight concretes. However, accurately predicting concrete properties is challenging due to the geotechnical design code's requirement for specific characteristics. To overcome this issue, researchers have turned to new technologies like machine learning to develop proper methodologies for concrete specification. In this study, we propose a highly accurate deep learning-based predictive model to investigate the compressive strength (UCS) of lightweight concrete with natural aggregates (pumice). Our model was implemented on a database containing 249 experimental records and revealed that water, cement, water-cement ratio, fine-coarse aggregate, aggregate substitution rate, fine aggregate replacement, and superplasticizer are the most influential covariates on UCS. To validate our model, we trained and tested it on random subsets of the database, and its performance was evaluated using a confusion matrix and receiver operating characteristic (ROC) overall accuracy. The proposed model was compared with widely known machine learning methods such as MLP, SVM, and DT classifiers to assess its capability. In addition, the model was tested on 25 laboratory UCS tests to evaluate its predictability. Our findings showed that the proposed model achieved the highest accuracy (accuracy=0.97, precision=0.97) and the lowest error rate with a high learning rate (R2=0.914), as confirmed by ROC (AUC=0.971), which is higher than other classifiers. Therefore, the proposed method demonstrates a high level of performance and capability for UCS predictions.

Characterization of Compressive Strength and Elastic Modulus of Recycled Aggregate Concrete with Respect to Replacement Ratios (순환골재 치환율에 따른 순환골재콘크리트의 압축강도 및 탄성계수 특성)

  • Sim, Jongsung;Park, Cheolwoo;Park, Sung Jae;Kim, Yong Jae
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.1A
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    • pp.213-218
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    • 2006
  • As a manufacturing process of recycled aggregate improves the quality of recycled aggregate shall be sufficient enough to be used for structural concrete. This study characterized compressive strength and elastic modulus of concrete that used recycled coarse and fine aggregate. Before the strength tests, the fundamental characteristics of recycled aggregate were preliminarily analyzed and the recycled aggregate satisfied the class 1 requirements in KS F 2573. As the replacement ratio increased, the compressive strength and elastic modulus of recycled aggregate concrete decreased. When the coarse and fine aggregates were completely replaced with the recycled, the compressive strength and elastic modulus were decreased by 13% and 31%, respectively. Based on the test results, this study suggests equations for predicting the compressive strength and elastic modulus of the recycled aggregate concrete with respect to the replacement ratio. The values from the equations were in good agreement with the test data from this study and others.

Evaluation of Strength and Fire Resistance Performance of Mortar Mixed with Oyster Shell and Egg Shell (굴 패각과 난각을 혼합한 모르타르의 강도 및 내화성능 평가)

  • Hae-Na Kim;Ui-In Jung;Bong-Joo Kim
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.560-567
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    • 2023
  • This study is part of the research on fire-resistant materials to prepare for changing fire behavior, oyster shell and egg shell, which are natural calcium carbonate materials, were substituted as fine aggregates. The purpose of this study was to evaluate the strength and fire resistance performance according to the substitution rate, and to provide data for use as fire resistance material. Oyster shells and egg shells were substituted with 10~50 % of the fine aggregate, respectively, and tested for strength and Simplified heating according to the KS test method. Although the strength of OS was measured to be higher than that of ES, the backside temperature was also measured to be higher. As a result, it is recommended to use fireproof boards with OS where strength performance is required, such as explosive fires, Where high fire resistance performance is required, such as high-temperature fires over 1000 ℃, fireproof boards with ES can be selected according to the application.

Characterization of Sericite Occurred in the Bobae Mine, Pusan, Korea (부산 보배광산산 견운모의 광물학적 특성)

  • Moon, Ji-Won;Moon, Hi-Soo
    • Economic and Environmental Geology
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    • v.29 no.2
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    • pp.129-138
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    • 1996
  • The ores of the Bobae mine are mainly composed of sericite and quartz, and with appreciable amount of some other minerals such as andalusite. pyrophyllite, and albite, etc.. Sericite occurs in various a1teration zones having different crystal size and habit. Sericites can be c1assified into two types based on the crystal size; fine-grained and coarse-grained sericite. Fine-grained sericite occurs as an aggregate. Mineralogical characterizations of both types of sericites have been studied with various methods. Lattice parameters of two types of sericites occurred in various alteration zones are almost identical. but b parameter of coarse-grained sericite appears to be slight1y bigger than that of fine-grained aggregates. Average structural formula of fine- and coarse-grained sericite is $K_{1.44}Al_{3.86}(Si_{6.35}Al_{1.65})O_{20}(OH)_4$ and $K_{1.71}Al_{3.82}(Si_{6.20}Al_{1.80})O_{20}(OH)_4$, respectively. Structural formulae of coarse-grained sericites are close to that of muscovite. Infrared spectra show that there is slight distinction between sericites occurred in andalusite-pyrophyllite zone and other subzones. IR spectra of sericites due to Si-O vibration ($540{\sim}530cm^{-1}$) tend to shift to smaller wavenumber side from center to outer alteration zone. All samples have litt1e or no interstratified minerals. and this is demonstrated by Ir and DTA-TG results. It indicates that the Bobae mine is formed at relatively high temperature. That the ratio of quartz to sericite in ores varies greatly indicates that several discontinuous hydrothermal alteration processes have been involved.

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Analysis the Use of Concrete Fine Aggregates of Coal Gasification Slag (콘크리트용 잔골재로서 석탄가스화 용융슬래그(CGS)의 활용성 분석)

  • Park, Kyung-Taek;Han, Min-Cheol;Hyun, Seung-Yong
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.2
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    • pp.101-108
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    • 2019
  • This study is analysis of the utilization as a concrete fine aggregate on CGS, a by-product of Integrated coal gasification combined cycle(IGCC). That is, in KS F 2527 "Concrete aggregate," properties of 1~12times to CGS were evaluated, focusing on quality items corresponding to natural aggregate sand(NS) and melted slag aggregate sand(MS). As a result, the distribution of grain shape, safety and expansion were all satisfied with KS standards by physical properties, but the quality was unstable at 7~12times of water absorption ratio and absolute dry density. The particle size distribution was unstable due to asymmetry distribution of coarse particles, and particles were too thick for 7~12times. The passing ratio of 0.08mm sieve was also out of the KS standard at part factor of 7~12times, but chloride content, clay contents, coal and lignite were all satisfactory. Meanwhile, chemical composition was satisfactory except for $SO_3$ in 1~6times, and content and amount of harmful substances were all within the specified value except for F in 7~12times. As a result of SEM analysis, the surface quality and porosity were 7~12times more than 1~6times, and it was the quality was degraded. Therefore, it is necessary to reduce the quality deviation by using separate measures in order to utilize it as concrete aggregate in the future, and if it is premixed with fine quality aggregate, it will contribute positively to solve aggregate supply shortage and utilize circulation resources.

Evaluation on Properties of Mortar Using Magnetically Separated Bottom Ash (자력 선별된 바텀애쉬를 활용한 모르터의 물성 평가)

  • Choi, Ik-Je;Jang, Bo-Kil;Kim, Ji-Hyun;Chung, Chul-Woo;Lee, Jae-Yong
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.99-100
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    • 2015
  • Significant amount of bottom ash has been produced in the power plant located at southeast region of Korea, but those were abandoned in the pond site without any treatment. In these days, there is a strong move to enforce environmental regulations to protect surrounding nature, a lot of pressure is given to the power plant industry to remove hazardous chemicals from their waste material before landfill or site storage. The overall objective of this research is to separate hazardous chemicals from the bottom ash, and use it safely as sustainable construction material. In this specific study, magnetic separation of bottom ash was applied, and used as a fine aggregates to make mortar specimens. According to the results, it was found that the use of bottom ash decreased 28-day compressive strength. However, using non-magnetic bottom ash provides best results in terms of thermal conductivity, showing strong possibility to be used as heat insulating material.

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