• 제목/요약/키워드: filling materials

검색결과 872건 처리시간 0.031초

절삭가공과 저융점금속에 의한 쾌속제작용 자동충진공정 개발 (Development of Automatic Filling Process using Low-Melting Point Metal for Rapid Manufacturing with Machining Process)

  • 신보성;양동열;최두선;김기돈;이응숙;제태진;황경현
    • 한국정밀공학회지
    • /
    • 제19권3호
    • /
    • pp.88-94
    • /
    • 2002
  • Recently, the life cycle and the lead-time of a product are to be shortened in order to satisfy consumer's demand. It is thus important to reduce the time and cost in manufacturing trial products. Several technique have been developed and successfully commercialized in the market of RPM(Rapid Prototyping and Manufacturing). However, most commercial systems currently use resins or waxes as the raw materials. So, the limited mechanical strength for functional testing is regarded as an obstacle towards broader application of rapid prototyping techniques. To overcome these problems, high-speed machining technology is being investigated worldwide for rapid manufacturing and even for direct rapid tooling application. In this paper, some fundamental experiments and analyses are carried out to obtain the filling time, materials, method, and process parameters for HisRP(High-Speed RP) process. HisRP is a new RP process that is combined high-speed machining with automatic filling. In filling process, Bi58-Sn alloy is chosen as filling material because of the properties of low-melting point, low coefficient of thermal expansion and no harm to environment. Also the use of filling wire it if advantage since it needs simple and flexible mechanism. Then the rapid product, for example a skull, is manufactured for aluminum material by HisRP process with an automatic set-up device thor 4-faces machining.

초음파 근관기구를 이용한 근관충전법의 근관폐쇄능에 관한 주사 전자현미경적 연구 (A SCANNING ELECTRON MICROSCOPIC EVALUATION OF THE ROOT CANAL FILLING WITH ULTRASONIC ENDODONTIC INSTRUMENT)

  • 최라영;이인숙
    • Restorative Dentistry and Endodontics
    • /
    • 제15권2호
    • /
    • pp.104-114
    • /
    • 1990
  • The purpose of this study was to evaluate the adaptation of root canal filling material to the dentinal wall of root canal and to compare the sealing ability of the root canal filling materials using ultrasonic endodontic instrument with injection-molded thermoplasticized gutta-percha filling method and lateral condensation method. Fifty fresh human single root exlracted for orthodontic treatment, were randomly selected, and instrumented by step-back technique. And then, the teeth were divided into 5 groups according to each root canal filling methods. In the experimental group 1 and group 2, the root canals were filled with gutta perdia cases using ultrasonic instrument with and without sealer. In the experimental group 3 and 4, using jection-moldeed thermoplasticized gutta-percha method by obtul$^{(R)}$ canals were filled with and without sealer. In the control group, the canals were filled with sealer by lateral candensation. And then, 5 teeth of each group were immersed in black Indian ink, decalcified and cleared. The depth of dye penetration into the root canal were evaluated with stereoscope (Reichert Ltd., USA). Among the 5 teeth remaining in each group, the single longituding grooves were made on the labial and lingual root surfaces and then immersed in the liquid nitrogen to fracture the teeth spontaneously without any distortions of gutta-percha. Each specimens were examined with X-650 Scanning Electron Microscope(Hitachi ltd, Japan) to show the adaptation to the canal wall, void, homogenicity of filling material and location of gutta-percha or sealer in the dentinal tubules of the root canal. The observations were as follows : 1. The experimental group 1 showed smaller mean dye penetration than control group, and showed the penetraton of sealer in the dentinal tubules of apical third of the root canal. 2. The experimental group 2 and group 4 showed the penetration of gutta-percha in the dentinal tubules of root canals. 3. The experimental group 1 and group 3 showed less mean dye penetration than the experimental group 2 and group 4. 4. The experimental group 1 and group 2 showed better adaptation of filling materials than control group.

  • PDF

수치해석에 의한 진공다이캐스팅에서의 용탕 유동특성 연구 (A study on Characteristics of Molten Metal Flow in Vacuum DieCasting by Numerical Analysis)

  • 박진영;임관우;이광학;김성빈;김억수;박익민
    • 한국주조공학회지
    • /
    • 제27권4호
    • /
    • pp.153-158
    • /
    • 2007
  • Molten metal flow in vacuum die casting was characterized by a numerical analysis. The VOF method was used to simulate the filling behaviors of molten metal during filling process. The various vacuum degrees of no vacuum(760 mmHg), 650, 500, 250 and 60mmHg were artificially applied in cavity. And the filling behaviors of molten metal with the applied vacuum conditions were simulated and compared with those of experiment. The results showed that molten metal was partially filled into cavity when vacuum was applied and the filling length of molten metal in cavity was increased with increasing applied reduced pressure in cavity. Also, the simulated filling behaviors of molten metal were apparently similar to those of experiment, indicating the numerical analysis developed in this study was highly effective. Through the result of fluid flow simulation, both relation equations of filling length and filling velocity with the variation of pressure conditions in cavity were calculated respectively and the internal gas contents of casting was significantly reduced by the modification of vacuum gate system.

2급와동 광중합 복합레진의 충전방법에 따른 변연누출에 관한 실험적 연구 (A STUDY ON THE MARGINAL LEAKAGE OF CLASS II LIGHT CURING COMPOSITE RESIN RESTORATION ACCORDING TO FILLING METHODS)

  • 김경현;권혁춘
    • Restorative Dentistry and Endodontics
    • /
    • 제18권1호
    • /
    • pp.55-72
    • /
    • 1993
  • The aim of this study was to compare the marginal leakage of class II light curing composite resin restoration according to filling methods. With using acid etching technique and dentin bonding agent, various methods were suggested to eliminate or reduce the marginal leakage. In this study, class II cavities were prepared in 100 extracted human premolars with cementum margin(1mm below the CEJ) and the teeth were randomly assigned to 5 groups of 20 teeth each. The teeth in group 1, 2, 3 and 4 were restored by direct filling methods using P-50 and Clearfil Photoposterior of 10 teeth each, but the method of insertion of the restorative materials varied with each group. And the teeth in group 5 were restored by inlay method using Kulzer Inlay and CR Inlay. Filling methods are as follows : Group 1 : The composite resin was inserted in one layer in the proximal box and one layer in the occlusal portion. Group 2 : Insertion was in two equally thick horizontal layers in the proximal box. Group 3 : Insertion was in two diagonally placed layers in the proximal box. Group 4 : The composite resin was inserted in the same way as in group 3 except that a glass ionomer liner was first placed on the axial wall and gingival floor. Group 5 : The teeth were restored by Inlay technique using dure cure resin cement. All the teeth were thermocycled, stained with 1 % methylene blue solution, sectioned mesiodistally, and scored for marginal leakage. To compare the marginal leakage, ANOVA and T-test were used in analysis. The following results were obtained : 1. In direct filling methods, there was no significant difference in marginal leakage at both occlusal and cervical margins. 2. In all groups, occlusal margin showed significantly less leakage than cervical margin. 3. In group using glass ionomer liner, there was no significant reduction of marginal leakage at the cervical margin. 4. The group restored by inlay method showed significantly less marginal leakage than groups restored by direct filling methods at both occlusal and gingival margins. 5. There was no significant difference in each group according to filling materials.

  • PDF

A micro-computed tomographic study of remaining filling materials of two bioceramic sealers and epoxy resin sealer after retreatment

  • Kim, KyungJae;Kim, Da Vin;Kim, Sin-Young;Yang, SungEun
    • Restorative Dentistry and Endodontics
    • /
    • 제44권2호
    • /
    • pp.18.1-18.9
    • /
    • 2019
  • Objective: This study evaluated the presence of residual root canal filling material after retreatment using micro-computed tomography (micro-CT). Materials and Methods: Extracted human teeth (single- and double-rooted, n = 21/each; C-shaped, n = 15) were prepared with ProFile and randomly assigned to three subgroups for obturation with gutta-percha and three different sealers (EndoSeal MTA, EndoSequence BC sealer, and AH Plus). After 10 days, the filling material was removed and the root canals were instrumented one size up from the previous master apical file size. The teeth were scanned using micro-CT before and after retreatment. The percentage of remaining filling material after retreatment was calculated at the coronal, middle, and apical thirds. Data were analyzed using the Kruskal-Wallis test and Mann-Whitney U test with Bonferroni post hoc correction. Results: The tested sealers showed no significant differences in the percentage of remaining filling material in single- and double-rooted teeth, although EndoSeal MTA showed the highest value in C-shaped roots (p < 0.05). The percentage of remaining filling material of AH Plus and EndoSeal MTA was significantly higher in C-shaped roots than in single- or double-roots (p < 0.05), while that of BC sealer was similar across all root types. EndoSeal MTA showed the highest values at the apical thirds of single- and double-roots (p < 0.05); otherwise, no significant differences were observed among the coronal, middle, and apical thirds. Conclusions: Within the limitations of this study, a large amount of EndoSeal MTA remained after retreatment, especially in C-shaped root canals.

고로 슬래그 시멘트 페이스트 균열에서의 자기치유 특성 (Self-Healing Properties in Cracking of Blast Furnace Slag Cement Paste)

  • 이승헌;강국희;임영진;이세진;박병선
    • 한국건설순환자원학회논문집
    • /
    • 제7권1호
    • /
    • pp.29-36
    • /
    • 2019
  • 본 연구는 투수시험 실시 후 고로 슬래그 자극제로 $Na_2SO_4$를 첨가한 고로 슬래그 시멘트 페이스트 시편의 자기치유 특성으로서 충진율과 자기치유 생성물을 고찰하였다. 실시한 시편에 대해 충진율과 자기치유 생성물을 분석하였다. 자기치유 정도는 충진율로 평가하였으며 충진율은 객관성을 갖기 위해 BSE-DIP를 이용한 파노라마 분석법으로 실시하였다. 평균 충진율은 Top 부분은 평균 18%, Middle 부분은 평균 7%, Bottom 부분은 평균 5%로 시편의 윗부분에서 아래 부분으로 갈수록 충진율은 감소되는 경향을 나타냈다. 또한 구간별 최대 충진율은 44%이었고 최소 충진율은 3%이었다. 투수시험 후 잔존하는 자기치유생성물은 기본적으로 Ca 원소와 고로 슬래그에서 유래된 Al 원소를 다량 함유하고 있었으며 Si 원소는 균열 표면으로부터 가깝게 위치한 곳에 주로 존재하였다. 자기치유 생성물 중에서 가장 많이 존재하는 광물은 C-A-H로 68% 정도 존재하였다. $CaCO_3$는 13%, C-A-S-H는 8% 순으로 3가지 물질이 자기치유 생성물의 90% 정도를 차지하고 있었다. C-A-H는 주로 균열 표면에서 약간 떨어진 부분에서 존재하였으며 각진 형태 이거나 침상 형태의 형상을 나타냈다. C-A-S-H는 기존의 시편과 자연스럽게 이어지게 표면을 타고 생성되었으며 $CaCO_3$는 시편의 표면이나 균열의 내부 등 위치에 상관없이 전반적으로 보였다.

고체 알칼리 연료전지용 음이온 교환 세공충진막의 제조 및 특성 (Preparation of pore-filling membranes for polymer electrolyte fuel cells and their cell performances)

  • 최영우;박구곤;임성대;이미순;양태현;김창수
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 한국신재생에너지학회 2009년도 추계학술대회 논문집
    • /
    • pp.150-153
    • /
    • 2009
  • Anion exchange polymer electrolyte pore-filling membranes consisting of the whole hydrocarbon materials were prepared by photo polymerization with various quaternary ammonium cationic monomers and characterized on the properties for applying to solid alkali fuel cell (SAFC). Hydrocarbon porous substrates such as polyethylene were used for the preparation of the pore-filling membranes. The hydroxyl ion conductivity of the polymer electrolyte membranes prepared in this research was dependent on the composition ratio of an electrolyte monomer and crosslinking agents used for polymerization. Furthermore, these pore-filling membranes have commonly excellent properties such as smaller dimensional affects when swollen in solvents, higher mechanical strength, lower fuel crossover through the membranes, and easier preparation process than those of traditional cast membranes.

  • PDF

컴퓨터 시뮬레이션을 이용한 반용융 단조공정의 금형설계 및 충전현상의 실험적 검토 (The Die Design for Semi-Solid Forging Process of Computer Simulation and Experimental Investigation of Filling Phenomenon)

  • 이동훈;강충길
    • 소성∙가공
    • /
    • 제10권5호
    • /
    • pp.373-382
    • /
    • 2001
  • Die design by computer simulation has some advantages compared with the conventional method which has performed by designer's experiences and trials and errors. The die filling and solidification process of thixoforming process were simulated by MAGMAsoft/thixo module. Furthermore, the die design for thixoforming was performed with the various geometry shape. The effect of designed gate dimension on filling phenomenon was estimated by filling simulation. The calculated results was compared with experimental data. The free surface phenomenon obtained by experiment have good agreement with computer simulation results. The solidification effect much as prosity and shrinkage for designed semi-solid forging die had been predicted by computer simulation. The designed die for semi-solid forging had been applied to produce of the frame part which is used to airconditious system.

  • PDF

근관 충전재 및 치근단 역충전재의 방사선 불투과성에 관한 비교 연구 (A COMPARATIVE STUDY ON RADIOPACITY OF CANAL FILLING AND RETROGRADE ROOT-END FILLING MATERIALS)

  • 김용상;김서경;황윤찬;황인남;오원만
    • Restorative Dentistry and Endodontics
    • /
    • 제33권2호
    • /
    • pp.107-114
    • /
    • 2008
  • 본 실험에서는 다양한 방사선 노출 조건에 따른 aluminum step wedge에 대한 광학 밀도를 알아보고, 그 중 적절한 노출조건을 선택하여 수종의 근관 충전재와 치근단 역충전재의 방사선 불투과성 정도를 평가, 비교하였다. 방사선 불투과성의 기준을 위해 11개의 step으로 구성된 aluminum step wedge를 제작하여, 60 kVp, 70 kVp 관전압 상태에서 각각 0.2, 0.,3, 0.4초와 0.2, 0.3, 0.33초의 노출시간으로 교합 필름상에서 방사선 촬영 후 적절한 노출조건을 구하였다. 직경 5 mm, 각각의 두께 0.5, 1.0, 1.5, 2.0, 2.5, 3.0 mm인 10종 (Gutta-percha, amalgam, Super $EBA^{(R)}$, MTA, $IRM^{(R)}$, Fuji II LC, $Dyract^{(R)}$ AP AH, $26^{(R)}$, $Sealapex^{TM}$, Tubli-$Seal^{TM}$)의 근관 충전재와 치근단 역충전재 시편을 각 재료와 두께당 10개씩 제작한 후, 동일한 두께의 상아질 시편, aluminum step wedge와 함께 정해진 노출조건에 따라 방사선 촬영을 하였다. 모든 필름은 자동현상기로 현상하였다. 시편의 흑화도를 densitometer (Model 07-443, Victoreen Inc, Cleveland, Ohio, USA)로 5회 반복 측정 후, 평균값을 구하여 회귀분석 후 알루미늄 두께로 환산하였다. 얻어진 정보를 분석하여 다음의 결과를 얻었다. 1. 관전압 60 kVp에서 노출시간 0.2, 0.3, 0.4초, 70 kVp에서 0.2, 0.3. 0.33초로 변화를 주어 방사선 촬영을 하였을 때, 흑화도가 0.5-2.5 사이여야 한다는 ISO No. 6876 규격에 가장 적합한 것은 60 kVp, 0.2초일 경우였다. 2. 측정된 근관 충전재와 치근단 역충전재들의 방사선 불투과성 모두 ISO No.4049 규격에 적합하였다. 3. 광중합형 글래스 아이오노머 (Fuji II LC)와 컴포머 (Dyract)를 제외하고는 ANSI/ADA specification (2000) 또는 ISO No. 6876 (2001)규격이 제시한 최소한 3 mm Al 이상의 방사선 불투과성을 지녀야 한다는 규격에 적합하였다. 이상의 결과는 본 실험에 사용된 수종의 근관 충전재와 치근단 역충전재 중 Fuji II LC와 Dyract를 제외하고 모두 규격에 적합한 방사선 불투과성을 가지고 있음을 시사한다.

TSV 필링 공정에서 평활제가 구리 비아필링에 미치는 영향 연구 (The Effects of Levelers on Electrodeposition of Copper in TSV Filling)

  • 정명원;김기태;구연수;이재호
    • 마이크로전자및패키징학회지
    • /
    • 제19권2호
    • /
    • pp.55-59
    • /
    • 2012
  • TSV 비아필링 과정이 진행되는 동안 내부에 void나 seam과 같은 결함이 빈번하게 발견되고 있다. 결함 없는 구리 비아필링을 위해서는 용액 내에 가속제, 억제제, 평활제 등의 유기물 첨가제가 필요하다. 공정과정중 유기물 첨가제의 분해로 인한 부산물로부터 기인한 오염은 디바이스의 신뢰도나 용액의 수명을 감소시키는 요인이 된다. 본 연구에서는 첨가제의 사용량을 줄이기 위하여 가속제와 억제제를 사용하지 않고 평활제만을 이용한 구리 비아필링에 관한 연구를 진행하였다. 세가지 종류의 첨가제(janus green B, methylene violet, diazine black)를 이용한 구리 전착에 관한 연구를 수행하였다. 각각의 첨가제에 따른 전기화학적 거동을 분석한 결과 도금속도적 측면에서 차이를 나타내는 것을 확인할 수 있었다. 비아필링 진행 후 단면을 분석하여 각각의 평활제가 비아필링에 미치는 영향을 확인하였으며, 그 특성은 다르게 나타나는 것을 확인할 수 있었다.