• 대한조선학회 특별논문집
• /
• 대한조선학회 2006년도 특별논문집
• /
• pp.122-127
• /
• 2006

In case of lap joint fillet welds of thin plate, the example which is applicable to Plasma Welding increases substituting for the exiting TIG Welding but the quality of Plasma arc welding has a special feature influenced sensitively by the condition of welding caused by controlling the various parts of welding torch. This research is purposed to improve lap joint fillet welds of thin plate in high quality and attain the high productivity and it is examined that how the change of electrode tip angle and Setback has an effect on the quality of welding and it is investigated how the change of Setback and Standoff has an effect on Melting efficiency using Response Surface Analysis.

• 한국강구조학회 논문집
• /
• 제24권5호
• /
• pp.503-510
• /
• 2012

최근 고성능, 고강도 강재가 개발되어 강구조물에 많이 사용되고 있다. 새로 개발된 고강도 구조용 강재는 일반적인 강도의 강재에 비하여 인성, 용접성, 항복강도비 등이 다르므로 필릿용접부에 대해 기존 설계기준의 적용 타당성을 검토할 필요가 있다. 국내외의 설계기준에 따른 필릿용접부의 공칭강도 값을 비교한 결과 상당한 차이가 있음을 확인하였다. 필릿용접부 강도시험 결과를 수집 분석하였다. 필릿용접의 강도를 결정하는 주요변수로 모재의 항복강도와 인장강도, 그리고 용접금속의 인장강도를 각각 선택하여 강도 추정식을 도출하였다. 공칭강도 추정식을 사용하여 각 강종별로 구한 계산 값은, 선택한 주요변수의 종류와 관계없이 거의 동일한 것으로 나타났다. 필릿용접부의 거동특성과 설계의 실용성을 고려하여 모재의 인장강도를 기준으로 공칭강도를 산정하는 것이 좋을 것으로 판단된다. 제안된 공칭강도와 비교한 결과 기존의 설계기준에 따른 필릿용접부의 공칭강도는 낮은 강도의 강재에 대해서는 비경제적이고, 고강도 강재의 경우에는 적절한 안전성을 확보하지 못할 우려가 있다.

• Journal of Welding and Joining
• /
• 제18권2호
• /
• pp.196-196
• /
• 2000

Formation of the weld defect, such as a blowhole and a pit in lap-jointed fillet arc welds has been a serious problem in arc welding of Zn-coated steel sheet. In this study, the relationship among welding conditions, welding materials and defect formation was investigated in order to minimize these defects in the CO₂ welds. In addition, the arc stability of the commercial welding wires was evaluated for revealing their effects on defect formation. Main conclusions obtained are as follows:1) There was no difference between shear tensile strength of the sound welds and that of the welds with blowholes whose diameters are less than 0.5mm. However, the welds with blowholes whose diameters are equal or larger than 0.5mm and pits exhibited tensile strength 10~20% and 30~40% lower than that of the sound welds respectively.2) The optimum welding condition to effectively prevent or reduce the weld defects formation are as follows:- The welding variables of 220A-23V-100cm/min and 120A-190V-30cm/min were recommended for minimizing the weld defects.- The gap between the two sheets at the lap-joint should be controlled to more than 0.2mm- Solid wire was less susceptible to the formation of the weld defects than the flux-cored wire.- The low welding current condition produced less weld defects than the hihg welding current condition.3) One of the reason why the amount of the defect was reduced at the low welding current was the gas discharging by the active agitation of the molten pool, due to an increasing in the number of the short circuit. (Received September 27, 1999)

• Journal of Welding and Joining
• /
• 제18권2호
• /
• pp.69-76
• /
• 2000

Formation of the weld defect, such as a blowhole and a pit in lap-jointed fillet arc welds has been a serious problem in arc welding Zn-coated steel sheet. In this study, the relationship among welding conditions, welding materials and defect formation was investigated in order to minimize these defects in the CO₂welds. In addition, the arc stability of the commercial welding wires was evaluated for revealing their effects on defect formation. Main conclusions obtained are as follows: 1) There was no difference between shear tensile strength of the sound welds and that of the welds with blowholes whose diameters are less than 0.5mm. However, the welds with blowholes whose diameters are equal or large than 0.5mm and pits exhibited tensile strength 10∼ 20% and 30∼40% lower than that of the sound welds respectively. 2) The optimum welding condition to effectively prevent or reduce the weld defects formation are as follows: -The welding variables of 220A-23V-100cm/min and 120A-19V-30cm/min were recommended for minimizing the weld defects. -The gap between the two sheets at the lap-joint should be controlled to more than 0.2mm. -Solid wire was less susceptible to the formation of the weld defects than the flux-cored wire. -The low welding current condition produced less weld defects than the high welding current condition. 3) One of the reason why the amount of the defect was reduced at the low welding current was the gas discharging by the active agitation of the molten pool, due to an increasing in the number of the short circuit.

• 대한용접접합학회:학술대회논문집
• /
• 대한용접접합학회 1998년도 특별강연 및 추계학술발표 개요집
• /
• pp.303-304
• /
• 1998

• Journal of Welding and Joining
• /
• 제32권1호
• /
• pp.79-86
• /
• 2014

The purpose of this study is to determine the proper fillet weld size for the stiffeners on hull bottom plate of crude oil tanker. To achieve it, the effective notch stress and hot spot stress of the fillet weld with leg length specified in the rule were evaluated by using comprehensive FE analyses. Based on the results, the fatigue damages at each location of weld were calculated. Meanwhile the transitional behavior of initial welding distortion in the hull bottom plate under the design conditions was investigated by using a non-linear FEA. Welding distortion and residual stress introduced during fabrication process were considered as initial imperfections. According to FE analysis results, if the fillet leg length satisfies the design criteria of the classification society, the concern on the root failure at the fillet welds in the bottom hull plate during the design life can be negligible. In addition, considering the transitional behavior of the distortion during the service life, the fillet leg length should be minimized.

• 한국강구조학회 논문집
• /
• 제15권3호
• /
• pp.241-250
• /
• 2003

본 연구는 동종강재 및 이종강재 용접시 발생하는 잔류응력 특징을 파악하기 위해서 유한 요소법을 이용한 3차원 탄소성해석을 수행하였다. 결과에 의하면, 동종강재 맞대기용접시 용접부의 잔류응력은 고강도강재의 인장강도가 클수록(POSTEN60

• 한국전산구조공학회:학술대회논문집
• /
• 한국전산구조공학회 1994년도 가을 학술발표회 논문집
• /
• pp.145-151
• /
• 1994

Welded connections have been designed on basis of allowable stresses, wherein the response to loading is assumed to be totally elastic. This is the vector analysis method, which resolves the stresses determined from the direct stress formula and the torsion formula into a vector combination to obtain a solution. It has been known that this method gives conservative answers and typically a very high factor of safety. An analytical method based on the Instantaneous Center of Rotation has been developed which predicts the ultimate strength of an eccentically loaded fillet welded connection. The method of Instantaneous Center of Rotation results in weld resistance capacities greater than the vector analysis method, by recognizing the variation in fillet weld strength with respect to the direction of the applied loading and actual load-deformation response of elemental fillet welds. The procedure of numerical analysis is iterative and complex. The relations between vector analysis method and the method of Instantaneous Center of Rotation on eccentrical distance subjected to variation of load direction are presented in this paper. Considering of the effects on configuration of weld groups, the method of Instantaneous Center of Rotation are provided a more exact results of the numerical analysis.

• 대한용접접합학회:학술대회논문집
• /
• 대한용접접합학회 2006년도 춘계 학술대회 개요집
• /
• pp.178-180
• /
• 2006

• 대한용접접합학회:학술대회논문집
• /
• 대한용접접합학회 2005년도 추계학술발표대회 개요집
• /
• pp.49-51
• /
• 2005