• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 1996년도 특별강연 및 추계학술발표 개요집
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• pp.139-141
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• 1996

Among various welding parameters, the welding current which is inversely proportional to the tip-to-workpiece distance in GMAW is an essential parameter to monitor the GMAW process of horizontal fillet joints. For the case of weld defect such as overlap in horizontal fillet welding, therefore, the signal processing for process monitoring or automatic seam tracking should be modified by considering the weld pool surface geometry including the corresponding weld defect. In other words, the adequate signal processing algorithm is indispensible to improve the performance of the arc sensor. However, arc sensor algorithm already developed usually focus on weld seam tracing but do not considering the weld qualities. In this paper, various experiments were carried out to investigate the tendencies of the weld defects when weaving motion is added, and the experimental method based on 2$^n$ factorial design was proposed for deriving the mathematical model between the leg length and the various welding conditions. Moreover, a signal processing method based on the artificial neural network(Adaptive Resonance Theory) was proposed far discriminating the current signal of sound weld beads from that of weld beads with overlap. Finally, the algorithm for weld seam tracking combined with the mathematical modeling and the signal processing method was carried out to track the weld line in conjunction with the improvement of the weld qualities. The reliability of the proposed algorithms were evaluated through various experiments, which showed that the proposed algorithms could be effectively used for arc welding automation.

• Journal of Welding and Joining
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• 제29권4호
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• pp.41-47
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• 2011

GMA welding process is a production process to improve productivity for the provision of higher welding quality of material. These includes numerous process variables that could affect welding quality, productivity and cost savings. Recently, the welding part of construction equipment had frequent failure of major components in the welding part of each subsidiary material due to shock which is very poor according to the welding part. Therefore, the implementation of sound welding procedure is the most decisive factor for the reliability of construction machinery. The data generated through experiments conducted in this study has validated its effectiveness for the optimization of bead geometry and process variables is presented. The criteria to control the process parameters, to achieve a good bead geometry. This study has developed mathematical models and algorithms to predict or control the bead geometry in GMA fillet welding process.

• 대한조선학회논문집
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• 제51권1호
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• pp.26-33
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• 2014

In this study, Non-load-carrying EH Grade steels in fillet welded joints were evaluated with both the hot spot stress method and the 1mm stress method. The thickness effect criterion for fatigue strength evaluation of welded of welded steel structures recommendations of the IIW was used to evaluate the fatigue strength of EH40 and EH36 and Both EH40 and EH36 have been compared with FAT 125 curve recommended in the IIW. Furthermore, fatigue strength of the welded tow and the ground conditions for Non-load-carrying EH36 based on the 1mm stress method has been discussed.

• International Journal of CAD/CAM
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• 제7권1호
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• pp.51-60
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• 2007

This paper presents an algorithm of optimal cutting tool selection for machining of the point-based surface that is defined by a set of surface points rather than parametric polynomial surface equations. As the ball-end and fillet-end mills are generally used for finish machining in a 3-axis computer numerical control machine, the algorithm is applicable for both cutters. The optimum tool would be as large as possible in terms of the cutter radius and/or corner radius which maximise (s) the material removal rate (i.e., minimise (s) the machining time), while still being able to machine the entire point-based surface without gouging any surface point. The gouging are two types: local and global. In this paper, the distance between the cutter bottom and surface points is used to check the local gouging whereas the shortest distance between the surface points and cutter axis is effectively used to check the global gouging. The selection procedure begins with a cutter from the tool library, which has the largest cutter radius and/or corner radius, and then adequacy of the point-density is checked to limit the accuracy of the cutter selection for the point-based surface within tolerance prior to the gouge checking. When the entire surface is gouge-free with a chosen cutting tool then the tool becomes the optimum cutting tool for a list of cutters available in the tool library. The effectiveness of the algorithm is demonstrated considering two examples.

• Journal of Welding and Joining
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• 제16권3호
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• pp.102-110
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• 1998

The horizontal fillet welding is prevalently used in heavy and ship building industries to fabricate the large scale structures. A deep understanding of the horizontal fillet welding process is restricted, because the phenomena occurring in welding are very complex and highly non-linear characteristics. To achieve the satisfactory weld bead geometry in robot welding system, the seam tracking algorithm should be reliable. The number of seam tracker was developed for arc welding automation by now. Among these seam tracker, the arc sensor is prevalently used in industrial robot welding system because of its low cost and flexibility. However, the accuracy of arc sensor would be decreased due to the electrical noise and metal transfer. In this study, the signal processing algorithm based on the neural network was implemented to enhance the reliability of measured welding current signals. Moreover, the seam tracking algorithm in conjunction with the signal processing algorithm was implemented to trace the center of weld line. It was revealed that the neural network could be effectively used to predict the welding current signal at the end of weaving.

• Journal of Welding and Joining
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• 제23권6호
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• pp.67-71
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• 2005

This paper is concerned with a study on fracture strength of composites in an adhesive single lap joint. The tests were carried out on joint specimens made with hybrid stacked composites consisting of the polyester and bamboo natural fiber layer. The main objective of this work was to evaluate the fracture properties adjacent to adhesive bonded joint of natural fiber reinforced composite specimens. From the results, natural fiber reinforced composites have lower tensile strength than the original polyester. But tensile-shear strength of natural fiber reinforced composites with bamboo layer far from adhesive bond is as high as that of the original polyester adhesive bonded joints. Spew filet at the end of the overlap reduced the stress concentration at the bonded area. Spew fillet and position of bamboo natural fiber layer have a peat effect on the tensile-shear strength of natural fiber reinforced composites including adhesive bonded joints.

• Journal of Welding and Joining
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• 제16권3호
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• pp.129-140
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• 1998

An interface system was developed to offer the welding capability to a robot controller which had not any embedded function for arc welding before, and also an arc sensor algorithm was proposed for weld seam tracking of the welding robot. For the interface system between the robot controller and welding equipments, data communication software and interface connections were composed. The interface system was mae to correspond welding condition, correction data, operation sequence and current status with the robot controller by mutual had shaking and digital signal transfer. Graphic user interface program developed under the environment of windows made it easy to monitor data communication and operation status, and to control welding and sensing sequence. Arc sensing algorithm proposed in this study to compensate torch position error was based on a fuzzy logic with the variables of current difference and current differenced change at torch weaving extremities. The developed interface system could be successfully implemented in between welding equipments and the robot controller, and showed normal status and exact function in data and signal communication between the systems. The whole robot welding system was then examined to verify its welding and seam tracking capabilities in horizontal fillet, vertical fillet, and 3-dimensional fillet weldment. The experiments revealed sound weld bead shapes and also good seam tracing results.

• Steel and Composite Structures
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• 제31권4호
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• pp.361-372
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• 2019

In recent years, considerable attention has been paid to the research and development of high-strength steel plates, with particular emphasis on the enhancement of the seismic resistance of buildings and bridges. Many efforts have also been undertaken to improve the properties of high-strength bolts and weld materials. However, there are still different opinions on steel joints that combine high-strength bolts and fillet welds. Therefore, it is necessary to verify the design specifications and guidelines, especially for newly developed 1,400-MPa high-strength bolts, 570-MPa steel plates, and weld materials. This paper presents the results of literature reviews and experimental investigations. Test parameters include bolt strengths, weld orientations, and their combinations. The results show that advances in steel materials have increased the plastic deformation capacities of steel welds. That allows combination joints to gain their maximum strength before the welds have fracture failures. When in combination with longitudinal welds, high-strength bolts slip, come in contact with cover plates, and develop greater bearing strength before the joints reach their maximum strength. However, in the case of combinations with transverse welds, changes in crack angles cause the welds to provide additional strength. The combination joints can therefore develop strength greater than estimated by adding the strength of bolted joints in proportion to those of welded joints. Consequently, using the slip resistance as the available strength of high-strength bolts is recommended. That ensures a margin of safety in the strength design of combination joints.

• 한국식품과학회지
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• 제36권4호
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• pp.574-579
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• 2004

유자를 이용하여 등푸른생선인 고등어에 유자 자숙액 및 착즙액을 처리하여 냉장 보관하면서 기름을 추출한 고등어유와 고등어 필렛의 여러 가지 특성을 측정한 결과는 다음과 같다. 고등어 필렛를 냉장 보관하면서 25일간의 저장기간별 휘발성 염기질소와 TMA-N를 측정한 결과 유자액을 처리하지 않은 대조구에 비하여 1, 2% 처리구와 자숙액 처리구에서 유의적으로 낮게 나타났으며, 저장기간이 증가함에 따라 대조구는 유자액 처리구에 비하여 더욱 높게 나타났으며, 유자액 처리구중 특히 자숙액 처리구가 가장 낮게 나타났다. 고등어유의 과산화물가, 카르보닐가, 산가 및 TBA가를 측정한 결과 대조구에서 대체로 저장기간이 실험 시작 시에 비해 25일 후에는 급격히 증가하는데 비하여 유자액 처리구에서는 완만한 증가를 보였으며, 특히 자숙액 처리구에서 더욱 완만하게 나타나 다른 처리구에 비해 유의적으로 낮게 나타났다. 관능평가 결과에서도 전반적인 기호도에서 자숙액 처리구가 가장 높은 점수를 나타내 대조구와 2% 처리구에 비해 유의적인 차이를 나타냈으며, 1% 처리구에서도 높은 점수를 나타내 자숙액 처리구와 차이를 나타내지 않았다. 본 실험결과로 볼 때 간 고등어 제조 시 유자액 처리는 고등어의 산패를 감소시키고, 비린내를 완화하는데 효과적이며 특히 유자 자숙액 처리군이 좋은 결과를 나타냈으며, 유자 자숙액 대신 착즙액 처리 시 1% 용액을 사용하는 것이 바람직하다고 사료된다.

• 한국식품과학회지
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• 제20권1호
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• pp.6-12
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• 1988

포장방법이 고등어 fillet계품의 저장성에 미치는 영향을 알아보기 위하여 시료를 무염 및 염장처리한 후 $CO_2$ gas치환포장, 진공포장 및 대조구로 하여 $0^{\circ}C$ 및 $5^{\circ}C$에 저장하면서 실험한 결과는 다음과 같았다. 염장 고등어 fillet의 제조의 경우, 시료 육에 침투한 적정 염농도를 4%내외로 하였을 때 적정 식염수의 농도는 15%였고 염장기간은 24시간 내외였다. 무염 및 염장 고등어 fillet의 VBN, TMA, 생균수, Histamine은 저장기간이 길어짐에 따라 증가 하였으나 TBA값은 저장 $4{\sim}9$일 경에 최고값에 달한 후 곧 감소하는 경향이었다. 고등어 fillet의 품질 유효 지표성분은 VBN이였고 그 함량의 상한선은 25mg%였다. 온도별, 포장별 간이 품질 평가방법을 도출하였다. $0^{\circ}C$에 저장한 무염처리 고등어 fillet의 $CO_2$ gas 치환포장, 진공포장 및 대조구의 경우, 저장 가능기간은 25, 22및 16일 이었으며, $5^{\circ}C$의 경우는 19, 14및 12일 이었다. 또한 염장한 고등어 fillet을 $5^{\circ}C$에 저장할 경우는 각각 29, 27 및 18일 이었다.