• 제목/요약/키워드: filler size effect

검색결과 96건 처리시간 0.152초

Effects of the Size and Distribution of Preflocculated GCC on the Physical Properties of Paper

  • Lee, Kyong-Ho;Lee, Hak-Lae;Youn, Hye-Jung
    • 한국펄프종이공학회:학술대회논문집
    • /
    • 한국펄프종이공학회 2006년도 PAN PACIFIC CONFERENCE vol.1
    • /
    • pp.85-90
    • /
    • 2006
  • Increasing the filler content of sheet improves the optical properties and printability of paper and provides an opportunity for saving production cost through fiber replacement with relatively low-priced filler. But increasing the filler content tends to decrease the strength of paper and filler retention. It also tends to deteriorate drainage on the paper machine. To overcome these problems, preflocculation technology of fillers may be employed. Many research efforts have been made on the properties of preflocculated filler, namely prefloc, whose size and size distribution were influenced by polymer type and shear level. But there is much to be investigated about the effect of the prefloc characteristics on the physical properties of paper. To evaluate the effect cationic polymers on the size and size distribution of preflocculated GCC and their shear stability, cationic PAM and cationic starch were used. The influence of the preflocculation on filler retention and its surface distribution, and the changes of physical and optical properties of handsheets affected by the characteristics of preflocs were examined. Filler distribution on sheet surface was also analyzed by EPMA. Results showed that cationic PAM formed large preflocs at low dosage. Cationic starch was required to add 15 times as much as cationic PAM to obtain the preflocs with similar size. But preflocs formed with cationic starch was superior in shear stability to those formed with cationic PAM. Filler preflocculation technology could provide an opportunity of increasing filler content significantly without loss in tensile strength. And increased filler contents could compensate brightness loss which often accompanies filler preflocculation. When excessively large preflocs were used, however, brightness loss rather than the improvement in tensile strength was predominant. Therefore it is of great importance to produce preflocs with proper size and shear stability for maximizing the improvement of physical properties of papers.

  • PDF

교반 속도가 음이온성 PAM과 양이온성 전분으로 도포된 경질탄산칼슘의 응집과 종이 물성에 미치는 영향 (Effect of Mixing Shear on Flocculation of Anionic PAM and Cationic Starch Adsorbed PCC and Its Effect on Paper Properties)

  • 최도침;원종명;조병욱
    • 펄프종이기술
    • /
    • 제47권2호
    • /
    • pp.53-60
    • /
    • 2015
  • The effects of stirring speed during filler modification by dual polymers on flocculation and reflocculation of PCC (precipitated calcium carbonate) particles and its effect on handsheet properties were elucidated. PCC surface was modified by adsorbing A-PAM (anionic polyacrylamide) and C-starch (cationic starch) in series at various stirring speeds. It was found that increasing stirring speed during filler modification decreased the initial floc size of PCC. Continuous stirring with the same speed for filler modification resulted in the decrease of a floc size, eventually reached a steady state. The variations in a floc size was influenced by the stirring speed during filler modification: the lower the stirring speed during filler modification, the larger the floc size variations. Conclusively, the stability of PCC floc could be improved by increasing the stirring speed. In addition, the stirring speed influenced the handsheet properties. The smaller the PCC floc, the lower the strength of handseet. However, too much larger floc size also deteriorated paper strength. There exists an optimum floc size in term of paper strength which shall be controlled by stirring speed during filler modification.

탄성칼슘에 성상이 종이물성에 미치는 영향 (Effect of Particle Shape and Size of Calcium Carbonate on Physical Properties of Paper)

  • 한영림;서영범
    • 펄프종이기술
    • /
    • 제29권1호
    • /
    • pp.7-12
    • /
    • 1997
  • This study was intended to investigate the proper shape and size of calcium carbonate for the improvement of paper properties and its end use performance. We loaded calcium carbonate of various shapes and size in the handsheet and measured their physical and optical properties. Results obtained from the study are summarized as follows : 1. Due to different particle shapes and sizes, precipitated calcium carbonate (PCC) contributed greater to bulk improvement than ground calcium carbonate (GCC). Scalenohedral form of PCC produced the bulkiest sheet, GCC made the sheet bulkier as average particle size increases. 2. Tensile strength increased as average particle size was increasing. GCC kept tensile strength more effectively than PCC. The effect of particle size on tensile strength was much more pronounced as filler addition level was increasing. 3. Over the average particle size of 6.99$\mu$m, GCC gave much higher burst strength and internal bond than PCC did. In the filler levels of 20% and 30%, GCC by using bigger size fillers showed 50~100% improvement in some cases than PCC at the same filler content. 4. Tear strength increased as average particle size was increasing. At the filler level of 30%, PCC decreased tear greatly. 5. Over the average particle size of 13.56$\mu$m, GCC kept bending stiffness greater than PCC. Due to its shape, Scalenohedral form of PCC showed higher stiffness than others at the same particle size. 6. Cubic and acicular form of PCC improved light scattering coefficient very effectively. Light scattering coefficient of GCC decreased as average particle size increased. 7. Both of particle shape and size of filler were important factor in developing optical properties and bending stiffness. Particle size was the only important factor in developing other strength properties

  • PDF

양이온성 PAM과 양성전분에 의한 GCC의 선응집과 이들의 투입량과 전단속도가 선응집체의 크기에 미치는 영향 (Preflocculation of GCC with Cationic PAM and Cationic Starch and the Influence of Their Dosage and Shear Rate on Prefloc Size)

  • 이경호;이학래
    • 펄프종이기술
    • /
    • 제38권4호
    • /
    • pp.1-9
    • /
    • 2006
  • Increasing the filler content of sheet provides an opportunity for saving production cost through fiber replacement with relatively low-priced filler. But increasing the filler content tends to decrease the strength of paper and filler retention. To overcome these problems, preflocculation technology of fillers has been suggested. To evaluate the effect cationic polymers on the size and size distribution of preflocculated GCC and their shear stability, cationic PAM and cationic starch were used. Results showed that cationic PAM formed large prefloc at low dosage. It was required to add 15 times as high as cationic starch to cationic PAM to obtain the same size prefloc. But preflocs formed with cationic starch was superior in shear stability to those formed with cationic PAM. With the increase of shear rate the size of preflocs decreased. Greater amount of small preflocs or un-flocculated fillers was observed when the dosage of polymers was low and this ended up low ash retention in handsheets.

고충전지 제조를 위한 하이브리드 탄산칼슘 충전제의 개발 (II) - 중질탄산칼슘과 비교 - (Development of Hybrid Calcium Carbonate for High Loading Paper (II) - Comparison with GCC -)

  • 정재권;서영범
    • 펄프종이기술
    • /
    • 제47권4호
    • /
    • pp.76-80
    • /
    • 2015
  • In filler loaded paper, the size of the filler affects its strength, optical and surface properties. As the size of the filler increases, tensile strength and bulk usually increases, opacity decreases, and smoothness becomes worse. Pre-flocculation of GCC (grounded calcium carbonate) makes large diameter flocs at aqueous medium that consists of multiple GCC particles, but they collapse to 2-dimensional shape in dried paper and makes low bulk paper. The hybrid calcium carbonate (HCC) that was made by in-situ $CaCO_3$ formation between GCC in aqueous medium made high bulk paper without harming tensile strength, bulk, opacity, and smoothness. The GCC that has equivalent size as HCC failed to make high opacity and smoothness as much as HCC.

충전재의 입경 크기가 초고성능 콘크리트의 역학적 특성에 미치는 영향 (Influence of the Filler's Particle Size on the Mechanical Properties of Ultra High Performance Concrete(UHPC))

  • 강수태;박정준;류금성;김성욱
    • 대한토목학회논문집
    • /
    • 제28권4A호
    • /
    • pp.573-580
    • /
    • 2008
  • 본 연구에서는 초고성능 콘크리트(Ultra High Performance Concrete, UHPC)에서 석영질 충전재의 입자크기가 콘크리트 성능에 미치는 영향을 평가하였다. 본 연구에서 고려한 충전재의 입경은 각각 2, 4, 8, 14, $26{\mu}m$이며, 평가항목으로는 굳지 않은 상태에서의 유동성과 압축강도, 극한변형률, 탄성계수 및 휨강도를 평가하였다. 또한 UHPC의 역학적 특성과 미세구조의 관계를 규명하기 위해 XRD, MIP 시험을 수행하였다. 실험을 통해 충전재의 입자크기가 작을수록 유동성 및 강도특성이 향상됨을 알 수 있었다. MIP 분석을 통해 충전재 입자크기가 작을수록 공극률이 감소하고, 따라서 UHPC의 강도가 증가함을 알 수 있었다. 그리고 XRD 분석을 통해 UHPC에서 충전재 입자크기에 따른 화학적 반응의 변화는 거의 없는 것으로 나타났다.

Mechanical Properties of Corn Husk Flour/PP Bio-composites

  • Jagadeesh, Dani.;Sudhakara, P.;Lee, D.W.;Kim, H.S.;Kim, B.S.;Song, J.I.
    • Composites Research
    • /
    • 제26권4호
    • /
    • pp.213-217
    • /
    • 2013
  • The focus in the present work is to study the agro-waste corn husk bio-filler as reinforcement for polypropylene. These materials have been created by extrusion and injection molding. The effect of filler content by 10, 20, 30 and 40 wt. % and mesh sizes of 50~100, 100 and 300 on the mechanical properties was studied. For the un-notched specimens, the results of flexural strength showed a declining trend with increase the filler loading and the results of impact strength showed an increasing trend with increase the mesh size. In contrast, enhanced flexural modulus was observed with increasing filler loading and size.

입자의 크기에 따른 흑연 보강 전도성 고분자 복합재료의 특성 연구 (Effect of particle size on graphite reinforced conductive polymer composites)

  • 허성일;윤진철;오경석;한경섭
    • 한국복합재료학회:학술대회논문집
    • /
    • 한국복합재료학회 2005년도 춘계학술발표대회 논문집
    • /
    • pp.257-260
    • /
    • 2005
  • Graphite reinforced conductive polymer composites were fabricated by the compression molding technique. Graphite powder was mixed with an phenol resin to impart electrical property in composites. The ratio and particle size of graphite powder were varied to investigate electrical conductivity of cured composites. In this study, graphite reinforced conductive polymer composites with high filler loadings(>66wt.%) were manufactured to accomplish high electrical conductivity. With increasing the loading ratio of graphite powder, the electrical conductivity and flexural strength increased. However. above 80wt.% filler loadings, flexural strength decreased due to lack of resin. Regardless of graphite particle size, electrical conductivity wasn’t varied. On the other hand, with decreasing particle size, flexural strength increased due to high specific surface area.

  • PDF

New Application of Clay Filler for Carbon/Carbon Composites and Improvement of Filler Effect by Clay Size Reduction

  • Jeong, Eui-Gyung;Kim, Jin-Hoon;Lee, Young-Seak
    • Carbon letters
    • /
    • 제11권4호
    • /
    • pp.293-297
    • /
    • 2010
  • To investigate new potential application of a clay material for C/C composites, illite added C/C composites were prepared with various illite contents. The improvement of filler effect by illite size reduction was also investigated using wet ballmilling by evaluating illite/phenolic resin infiltration using bulk density and porosity measurements, chemical structural changes of the composites using XRD, and thermal oxidation stability in air of the composites using TGA. The size reduction of illite resulted in narrower particle size distribution and improved illite infiltration into carbon preform. And the resultant C/C composites prepared with illite had even more improved thermal oxidation stability in air, showing more increased IDTs up to $100^{\circ}C$, compared to those of the C/C composites with pristine illite, due to the SiC formation through carbothermal reduction between illite and carbon materials. The illite induced delay in oxidation of the illite-C/C composites was also observed and the delayed oxidation behavior was attributed to the layered structure of illite, which improved illite/phenol resin infiltration. Therefore, the potential use of illite as filler to improve oxidation stability of C/C composite can be promising. And the size reduction of illite can improve its effect on the desired properties of illite-C/C composites even more.

Recycled Polypropylene (PP) - Wood Saw Dust (WSD) Composites : The Effect of Acetylation on Mechanical and Water Absorption Properties

  • Khalil, H.P.S.A.;Shahnaz, S.B. Sharifah;Ratnam, M.M.;Issam, A.M;Ahmad, Faiz;Fuaad, N.A Nik
    • Journal of the Korean Wood Science and Technology
    • /
    • 제34권2호
    • /
    • pp.10-21
    • /
    • 2006
  • Recycled polypropylene (RPP) - Wood Saw Dust (WSD) composites with and without acetylation of filler were produced at different filler loading (15%, 25%, 35% and 45% w/w) and filler size (300, 212 and $100{\mu}m$). The RPP-WSD was compounded using a Haake Rheodrive 500 twin screw compounder at $190^{\circ}C$ at 8 MPa for 30 minutes. The mechanical properties and water absorption properties of modified and unmodified WSD-PP composites were investigated. Acetylation of WSD improved the mechanical and water absorption characteristic of composites. The decrease of filler size (300 to $100{\mu}m$) of the unmodified and acetylated WSD showed increase of tensile strength and impact properties. The composites exhibited higher tensile modulus properties as the filler loading increased (15% to 45%). However tensile strength, elongation at break and impact strength showed the opposite phenomenon. Water absorption increased as the mesh number and filler loading increased. With acetylation, lower moisture absorption was observed as compared to unmodified WSD. The failure mechanism from impact fracture of the filler-matrix interface with and without acetylation was analyzed using Scanning Electron Microscope (SEM).